Elevate Gear Manufacturing to New Heights

Experience unparalleled versatility and efficiency with the INTEGREX i-200S AG HYBRID Multi-Tasking machine. Crafted to revolutionize the production of medium to large complex parts, this powerhouse combines the prowess of a high-powered turning center with the comprehensive functionality of a machining center. Its innovative HYBRID design enables the production of parts in single setups, enhancing your workflow with unmatched precision.

INTEGREX i-200S AG Features:

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
  • Productive second turning spindle for DONE IN ONE® part processing
  • 36-tool magazine standard, with 72 110 and 220-tool options available
  • Accommodates parts up to 25.91″ (658 mm) in diameter
Capacity Maximum Machining Diameter 25.910 in / 658 mm
Maximum Machining Length 39.800 in / 1011 mm
Main Spindle Maximum Speed 5000 rpm
Second Spindle Maximum Speed 5000 rpm
Milling Spindle B-Axis Travel 240°
Maximum Speed 12000 rpm
Feed Axes Travel (X Axis) 24.21 in / 615 mm
Travel (Y Axis) 10.24 in / 260 mm
Travel (Z Axis) 42.40 in / 1077 mm

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Transform Manufacturing with the INTEGREX i-200S AG HYBRID

This 5-axis machining center features a second turning spindle (S), and HYBRID AUTO GEAR (AG) package to create a full spectrum of SMOOTH TECHNOLOGY solutions. These features make it ideal for seamless DONE IN ONE® gear production to streamline CNC machine shop productivity and efficiency. Embrace the future of gear manufacturing with advanced software packages like SMOOTH Gear Skiving, Hobbing, and Milling, tailored for crafting external and internal gears with impeccable accuracy.


A Leap Forward in Machining Efficiency

Dramatically reduce lead times and enhance part accuracy by eliminating the need for multiple setups. The INTEGREX i-200S AG HYBRID has full 5-axis machining capability to ensure effortless processing on fully prismatic parts in various materials. For example, it machines round, chucked, bar-fed, or sculptured parts for aerospace, automotive, and contract manufacturing industries.


Master Complex Parts Manufacturing with Mazak Integrex

Mazak is committed to providing precision multi-tasking and high-performance machining solutions, and the INTEGREX i-200S AG  is no different. By integrating advanced turning, milling, and 5-axis capabilities, this machine empowers manufacturers to achieve unparalleled productivity and precision. Set new standards in complex parts manufacturing with Mazak. 


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