INTEGREX i-200ST AG

Achieve Unparalleled Precision

This Mazak 5-axis multi-tasking machine redefines the production of medium to large complex parts. By merging the formidable capabilities of a high-powered turning center with a full-function machining center, the INTEGREX i-200ST AG offers unmatched versatility and efficiency, producing parts in single setups while incorporating innovative HYBRID functionality.

INTEGREX i-200ST AG Features: 

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
  • Lower turret milling spindle with 6,000 rpm and 9-tool capacity can machine at either main or second spindle.
  • Productive second turning spindle for DONE IN ONE® part processing
  • 36-tool magazine standard, with 72 and 110-tool options available
  • Accommodates part up to 25.9″ (658 mm) in diameter
SPECIFICATION BED LENGTH – 60 IN / 1500 MM
Capacity Maximum Swing 25.91 in / 658 mm
Maximum Machining Diameter 25.910 in / 658 mm
Maximum Bar Work Capacity 2.6 in / 65 mm
Maximum Machining Length 59.800 in / 1519 mm
Main Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Second Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Feed Axes Travel (X Axis) 24.21 in / 615 mm
Travel (X2 Axis) 9.06 in / 230 mm
Travel (Y Axis) 10.24 in / 260 mm
Travel (Z Axis) 62.40 in / 1585 mm
Travel (Z2 Axis) 54.65 in / 1388 mm
Travel (W Axis) 60.59 in / 1539 mm

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Description

INTEGREX i-200ST AG was Designed for Comprehensive Machining

This 5-axis machining center features a second turning spindle (S) and a lower turret (T) to minimize fixtures, tools, and excessive handling, decreasing non-cut time significantly. It’s also coupled with the HYBRID AUTO GEAR (AG) package to complete the suite of SMOOTH TECHNOLOGY solutions for DONE IN ONE® gear production. In addition, the INTEGREX i-200ST AG eliminates the need for multiple setups for better lead times and accuracy. The 5-axis capabilities allow it to process fully prismatic parts from solid blocks or castings, and round or sculptured parts with precision and flexibility. This makes the machining center work for applications such as aerospace, energy, and automotive components. 

Key Features for Optimal Performance

The INTEGREX i-200ST AG delivers datum features, chamfers, edges, and more in a single setup to significantly enhance productivity. It also employs the SMOOTH Gear Cutting software to produce external and internal spur, helical, and spline-type gears. Its MX Hybrid Roller Guide System also mitigates vibration to prolong tool life and support higher load capacities. With a standard 36-tool magazine that can be expanded to 72 and 110 tools, the machine caters to extensive machining demands. It accommodates parts up to 25.9″ (658 mm) in diameter, offering broad versatility for the production of complex parts.

Master Complex Parts Manufacturing with Mazak

The INTEGREX i-200ST AG HYBRID stands at the forefront of Mazak’s 5-axis multi-tasking CNC and machining centers. With its advanced multi-tasking capabilities, this machine sets new benchmarks in the manufacturing industry.

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