INTEGREX i-250H ST AG

A New Paradigm in Multi-Tasking Machining

The INTEGREX i-250H ST AG HYBRID Multi-Tasking machine sets a new standard of manufacturing medium to large complex parts across automotive and aerospace industries. Combining the robust capabilities of high-powered turning with full-function machining, this Mazak multi-tasking machine produces parts in single setups with efficiency and precision.

INTEGREX i-250H ST AG Features:

  • Process integration for high accuracy machining, reduction of in-process time and initial cost
  • Quickly and easily makes programs for cutting tool paths and measurement
  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides a rotating B-axis range of 240 degrees
  • 38 tool magazine standard, with additional tool options available
  • Accommodates parts up to 26.378″ (670 mm) in diameter
SPECIFICATION BED LENGTH – 1500U MM
Capacity Maximum Machining Diameter 670 mm
Maximum Machining Length 1519 mm
Main Spindle Maximum Speed 5000 rpm
Second Spindle Maximum Speed 5000 rpm
Milling Spindle B-Axis Travel 240°
Maximum Speed 12000 rpm
Feed Axes Travel (X Axis) 695 mm
Travel (X2 Axis) 220 mm
Travel (Y Axis) 300 mm
Travel (Z Axis) 1585 mm
Travel (Z2 Axis) 1539 mm

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Description

Maximizing Precision in Complex Parts Manufacturing: The INTEGREX i-250H ST AG HYBRID

This machine introduces a second turning spindle (S) and a lower turret (T) to significantly reducing fixtures, tools, handling, and non-cut time. In addition, the HYBRID AUTO GEAR (AG) package offers a comprehensive range of SMOOTH TECHNOLOGY solutions. This facilitates DONE IN ONE® gear production to streamline the manufacturing process. The INTEGREX i-250H ST AG HYBRID has eliminated multiple setups to cut lead times and boost part accuracy. In addition, the 5-axis capability allows for seamless machining of fully prismatic parts from solid blocks or castings, round parts, or intricately sculpted components, making it ideal for aerospace applications.

 

Key Features of the INTEGREX i-250H ST AG

This machine enhances manufacturing accuracy while reducing in-process lead times and initial investment costs by integrating advanced process capabilities. The cutting tool path and measurement generation program is further enhanced by the comprehensive SMOOTH Gear Cutting software package. This package, which includes Gear Skiving, Gear Hobbing, and Gear Milling, enables the machine to produce a wide variety of gears. For example, it can precisely cut external and internal spurs, and helical and spline gears. The MX Hybrid Roller Guide System effectively reduces vibration to extend tool life and increase load capacity. In addition, the 240-degree rotating B-axis milling spindle enhances the machine’s flexibility and ability to tackle complex machining tasks.

 

Elevating Manufacturing Standards with Mazak Integrex

The INTEGREX i-250H ST AG HYBRID is at the forefront of Mazak’s CNC machining solutions, redefining high-performance machining for complex parts. By leveraging this advanced multi-tasking machine, manufacturers can achieve unparalleled levels of efficiency and precision to set new benchmarks in the competitive landscape of complex parts manufacturing.

 

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