Optimizing Machine Shops with Mazak 5-Axis Solutions

The Mazak INTEGREX i-400ST AG HYBRID stands at the forefront of multi-tasking CNC technology, redefining the production of medium to large complex components with its unparalleled versatility and efficiency. This machine marries the capabilities of an advanced turning center with those of a comprehensive machining center, facilitating the production of intricate parts through single-setup operations, all while leveraging cutting-edge HYBRID technology for enhanced performance.

INTEGREX i-400ST AG Features:

  • Process integration for high-accuracy machining, reduction of in-process time and initial cost
  • The INTEGREX AG Series delivers maximum versatility and enhances flexibility on the production line
  • Productive second turning spindle and lower turret for DONE IN ONE
Capacity Maximum Machining Diameter 25.910 in / 658 mm
Maximum Machining Length 59.800 in / 1519 mm
Main Spindle Maximum Speed 3300 rpm
Second Spindle Maximum Speed 4000 rpm
Milling Spindle B-Axis Travel 240°
Maximum Speed 12000 rpm
Feed Axes Travel (X Axis) 24.21 in / 615 mm
Travel (X2 Axis) 9.06 in / 230 mm
Travel (Y Axis) 10.24 in / 260 mm
Travel (Z Axis) 62.40 in / 1585 mm
Travel (Z2 Axis) 54.65 in / 1388 mm

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Elevate Precision Engineering with the INTEGREX i-400ST AG HYBRID

The HYBRID AUTO GEAR (AG) package incorporates a comprehensive suite of SMOOTH TECHNOLOGY solutions for streamlined, DONE IN ONE® gear production. In addition, the secondary turning spindle (S) and lower turret (T) significantly reduce the need for multiple fixtures, tools, and handling to minimize non-cut time. This integration embodies the advanced capabilities of Mazak 5-Axis Multi-Functional Machining. As a result, metalworking shops can optimize their production lines for maximum flexibility and throughput. 


Unparalleled Efficiency and Accuracy

The INTEGREX i-400ST AG HYBRID streamlines manufacturing processes by significantly reducing production times and enhancing accuracy. In addition, it can operate without the need for multiple setups. This allows for the precise fabrication of fully prismatic components from a variety of materials, such as solid blocks, castings (whether chucked or bar-fed), as well as round or complexly shaped parts. This machine embodies Mazak’s dedication to advancing CNC machining solutions, catering to the demands of today’s manufacturing industry.

Its pivotal role in the efficient and precise production of intricate parts solidifies its status as a key player in the competitive field of complex part fabrication. Leveraging Mazak’s 5-Axis Multi-Tasking technology, the INTEGREX i-400ST AG HYBRID elevates manufacturing operations to new heights of efficiency, precision, and quality.


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