Maximizing Precision with Mazak’s 5-Axis Multi-Tasking

The INTEGREX i-5005 AG HYBRID Multi-Tasking machine stands at the forefront of machining innovation, delivering unmatched versatility and throughput. This powerhouse merges the capabilities of high-powered turning with a full-function machining center to produce complex parts in single setups. This integration epitomizes the pinnacle of high-precision Mazak 5-Axis Multi-Tasking.

INTEGREX i-5005 AG Features:

  • Standard 50-taper spindle for additional rigidity
  • Process integration for high-accuracy machining, reduction of in-process time and initial cost
  • The INTEGREX AG Series delivers maximum versatility and enhances flexibility on the production line
  • Powerful turning spindle delivers heavy-duty performance
  • Operators can set the tailstock position on the setup screen and move the tailstock to another position by menu-key or M-code
Capacity Maximum Machining Diameter 27.560 in / 700 mm
Maximum Machining Length 60.590 in / 1539 mm
Main Spindle Maximum Speed 2500 rpm
Milling Spindle B-Axis Travel 240°
Maximum Speed 10000 rpm
Feed Axes Travel (X Axis) 33.27 in / 845 mm
Travel (Y Axis) 16.93 in / 430 mm
Travel (Z Axis) 64.57 in / 1640 mm

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Innovative INTEGREX i-5005 AG HYBRID AUTO GEAR (AG) Technology

This machine is at the forefront of manufacturing innovation, thanks to its HYBRID AUTO GEAR (AG) package. This cutting-edge feature integrates a suite of SMOOTH TECHNOLOGY solutions to revolutionize the way gear production is approached. This machine’s technology package allows for consistent, precise, and efficient gear machining processes. For example, it can complete hobbing, skiving, and milling projects for automotive and aerospace industries. These advanced capabilities streamline the manufacturing workflow to produce complex gears in a single setup. As a result, production times, and setup errors are significantly decreased for DONE IN ONE® gear production.


Enhanced Productivity and Precision

The INTEGREX i-5005 AG HYBRID 5-axis capability is a game-changer. It allows efficient and precise processing on fully prismatic parts from a diverse range of materials. For example, it machines solid blocks, castings (either chucked or bar fed), round components, or complex sculptured parts like those found in aerospace applications with ease in a single setup. This convenient feature speeds up production, and ensures that each piece meets accuracy and quality standards for industries requiring intricate designs and tight tolerances, such as aerospace, medical, and precision engineering. By reducing in-process time and lowering initial costs, the INTEGREX i-5005 AG HYBRID is a standout solution in Mazak’s lineup of 5-Axis integrated machining solutions. In conclusion, this machine caters to the demands of high-precision engineering, embodying Mazak’s commitment to innovation, quality, and efficiency.


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