Revolutionizing Gear and Part Production

The INTEGREX i-630V/6 AG HYBRID Multi-Tasking machine stands at the forefront of machining technology, combining full 5-axis milling and powerful turning operations. This integration enables DONE IN ONE® gear and part production, setting a new standard for precision engineering with Mazak 5-Axis Multi-Tasking.

INTEGREX i-630V/6 AG Features:

  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • SMOOTH Gear Check Plus for in-machine measuring
  • Handles parts up to 41.34″ in height and diameter
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Automatic tool changer offers continuous machining operations
  • Tool storage capacities from 43 to 160 tools offer high flexibility
  • Integrates with optional PALLETECH System for lights-out operations
  • MAZATROL SmoothAi CNC offers industry’s greatest speed and versatility
Capacity Maximum Machining Diameter 41.340 in / 1050 mm
Maximum Machining Length 39.370 in / 1000 mm
Turning Spindle Maximum Speed 550 rpm
Milling Spindle B-Axis Travel 150°
Maximum Speed 10000 rpm
Feed Axes Travel (X Axis) 56.10 in / 1425 mm
Travel (Y Axis) 41.34 in / 1050 mm
Travel (Z Axis) 41.34 in / 1050 mm

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INTEGREX i-630V/6 AG Seamless Integration for Complex Part Manufacturing

This Mazak multi-tasking machine is engineered to handle large and intricately designed parts in a singular setup. As a result, engineers will experience less inaccuracies when transporting heavy parts across multiple workstations. It also streamlines workflows by reducing the idle time and eliminating the need for work-in-progress inventory. As a result, machine shops can can expect a smoother, more efficient production line that is both time and cost-effective. 


Innovative Gear Machining with HYBRID Auto Gear Package

The INTEGREX i-630V/6 AG HYBRID Auto Gear (AG) package brings specialized, user-friendly software to the forefront of gear production technology. This package guarantees efficient and successful gear production by synchronizing the milling and main spindles. In addition, the high-resolution rotary scale feedback ensures unparalleled accuracy and quality in gear machining. The Mazak technology in this system offers a robust solution for manufacturers looking to optimize their gear production processes with precision and efficiency.


User-Friendly Programming with SMOOTH GEAR Software

Mazak’s SMOOTH GEAR software revolutionizes the programming experience. It provides machinists with an intuitive, easy-to-navigate environment that accepts project parameter conversational input on a SmoothAI CNC. As a result, engineers of any skill level can efficiently machine parallel-axis O.D. and I.D. gear and spline types. The Mazak INTEGREX i-630V/6 AG efficiently produces complex parts and high-precision gears. As a result, it’s a comprehensive solution that meets the demands of modern manufacturing environments.


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