Elevate Precision Manufacturing with Mazak 5-Axis Machines

The INTEGREX i-630V/6S AG unlocks the full potential of precision manufacturing for modern machine shops. This Mazak’s Integrex 5-Axis multi-tasking technology includes the HYBRID Auto Gear (AG) package, to deliver DONE IN ONE® gear and part production. As a result, it’s ideal for manufacturing large, complex parts in a single setup. It also enables manufacturers to reduce inaccuracies when transferring heavy parts across multiple workstations and eliminate the need for work-in-progress inventory to streamline their manufacturing processes. 

INTEGREX i-630V/6S AG Features:

  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • SMOOTH Gear Check Plus for in-machine measuring
  • Handles parts up to 49.21″ in diameter and 55.12″ high
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Automatic tool changer offers continuous machining operations
  • Tool storage capacities from 43 to 160 tools offer high flexibility
  • Integrates with optional PALLETECH System for lights-out operations
  • MAZATROL SmoothX CNC offers industry’s fastest processing times
Capacity Maximum Machining Diameter 49.210 in / 1250 mm
Maximum Machining Length 55.120 in / 1400 mm
Turning Spindle Maximum Speed 550 rpm
Milling Spindle B-Axis Travel 150°
Maximum Speed 10000 rpm
Feed Axes Travel (X Axis) 56.10 in / 1425 mm
Travel (Y Axis) 41.34 in / 1050 mm
Travel (Z Axis) 41.34 in / 1050 mm

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Innovative Gear Production with the INTEGREX i-630V/6S AG HYBRID AG Package

The HYBRID AG package features specialized, user-friendly software to synchronize the milling and main spindles for gear production efficiency. In addition, it also offers high-resolution rotary scale feedback, ensuring each gear’s precision. In addition, the machine’s Mazak SMOOTH GEAR software supports project parameter conversational input on a SmoothX CNC. This simplifies complex machining tasks and allows machinists of any skill level to efficiently produce parallel-axis O.D. and I.D. gear and spline types, hob O.D. spur and helical gears.


A Benchmark for Efficient Mazak Integrex Machining Centers

The INTEGREX i-630V/6S AG HYBRID offers an unparalleled level of efficiency and versatility in gear and part production. This efficient Mazak Integrex machining center features advanced technology and comprehensive features to optimize any modern machine shop for efficiency and versatility. By merging full 5-axis milling with robust turning operations and user-friendly software, machine shops will be equipped to remain competitive in modern manufacturing applications. By reducing setup times and enhancing part accuracy, this machine improves workflows to significantly boost the overall productivity and quality. As a result, it’s an essential tool for industries demanding high precision and flexibility, from aerospace to energy and beyond. 


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