INTEGREX e-1600V/10S AG

Elevating CNC Machine Shop Operations

Unlock unparalleled productivity and precision with the INTEGREX e-1600V/10S AG HYBRID Multi-Tasking machine, a powerhouse of Mazak’s engineering prowess. Designed to tackle the most demanding projects in industries such as aerospace, heavy construction, and energy. This machine brings full 5-axis machining, heavy-duty turning, and advanced pallet-changing capabilities into one seamless operation. It’s a great CNC machining solution for large, complex parts like jet engine casings and gearboxes with materials ranging from titanium to steel.

INTEGREX e-1600V/10S AG Features: 

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • SMOOTH Gear Check Plus for in-machine measuring
  • Part size range up to 90.55″ in diameter and 66.299″ high
  • Direct-drive table eliminates backlash for high accuracy machining
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Tool storage capacities from 42 to 162 tools offer high flexibility
  • Tool magazine located near CNC for quick visual tooling checks
SPECIFICATION  
Capacity Maximum Machining Diameter 2300 mm
Maximum Machining Length 1684 mm
Turning Spindle Maximum Speed 300 rpm
Milling Spindle B-Axis Travel 150°
Maximum Speed 10000 rpm
Feed Axes Travel (X Axis) 2165 mm
Travel (Y Axis) 1600 mm
Travel (Z Axis) 1345 mm

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Description

The INTEGREX e-1600V/10S AG Customizes Performance on Every Task

Engineers can cater to every project’s unique demands with high-speed and high-torque milling spindle options, which also ensure optimal metal removal across all materials. In addition, the tilting B-axis expands the machining capabilities to eliminate inaccuracies and work-in-process inventory. This machining center also has flexible tool storage options, ranging from 42 to 162 tools, and a conveniently located tool magazine for quick tooling checks and adjustments. It also features a direct-drive table to cut out backlash for smoother, more precise rotations on heavy-duty cutting operations. Whether milling, turning, boring, or drilling, this multi-tasking CNC machine delivers unparalleled accuracy in single setups to enhance efficiency and output.

 

Dual-Spindle Efficiency for DONE IN ONE® Operations

The second turning spindle (S) ensures DONE IN ONE® machining to drastically reduce cycle times and eliminate the need to move heavy parts across multiple workstations. In addition, the HYBRID AUTO GEAR (AG) package, with the SMOOTH TECHNOLOGY solutions elevates gear production exponentially to craft external and internal gears in a single setup.

 

Advanced Gear Machining Technology

Leverage the advanced SMOOTH Gear Cutting software package for top-tier gear production. With SMOOTH Gear Skiving, Hobbing, and Milling, machinists will produce precision gears with ease. In addition, in-machine gear measurement with SMOOTH Gear Check Plus guarantees that every component meets the strictest quality standards.

 

A Machinist’s Dream Machine

The INTEGREX e-1600V/10S AG HYBRID is not just a machine; it’s a testament to Mazak’s commitment to advancing CNC machining solutions. For machinists looking to push the boundaries of what’s possible in multi-tasking operations, this machine offers the flexibility, precision, and efficiency to dominate today’s competitive manufacturing landscape.

 

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