The Agile Flex MEGA D is a MEGA-capacity CNC loader engineered for large, high-volume manufacturing. Built to handle oversized parts and challenging payloads, it integrates a precision load robotic system capable of managing up to 400 kg per tray. This platform supports heavy-part CNC automation, reducing manual labor while improving part consistency and spindle uptime. Designed for long production runs, it keeps operations running smoothly while maintaining tight tolerances and stable workflow control.
Agile Flex MEGA D Features:
The Agile Flex MEGA D enables heavy-part CNC automation through a durable frame and advanced motion control. It’s designed for shops managing heavy castings, steel billets, or large aerospace components. The system’s intelligent software automates lifting, positioning, and loading cycles with accuracy, helping teams eliminate bottlenecks and focus on quality control. As a result, manufacturers achieve consistent throughput without operator fatigue to reduce downtime across multiple machining centers.
Equipped with a high-capacity load robotic system, the Agile Flex MEGA D improves part flow between operations. For example, the system automatically transfers heavy workpieces between trays, ensuring precision alignment and minimal cycle interruption. In addition, its real-time sensors and adaptive motion control maintain stability during large or unbalanced loads. For manufacturers seeking lights-out capability, this robotic loader operates continuously—boosting productivity without sacrificing safety or reliability.
As a MEGA-capacity CNC loader, the Agile Flex MEGA D incorporates a multi-drawer layout that queues multiple jobs in advance. Each level holds a full batch of workpieces ready for automatic loading. In addition, operators can restock or inspect parts without pausing production to support extended machining cycles and true unattended operation. The modular design scales easily with production demand, offering a reliable solution for expanding automation systems in high-volume machining environments.
General
| Agile control software | Standard |
| Number of drawers (standard) | 4 |
| Number of drawers (max) | 8 |
| Included nest plates | 1 per drawer |
| Additional nest plates | Option |
| Power supply (KVA) | 12 |
| Pneumatic pressure (bar) | 6 |
Robot
| Fanuc M-710iC/70 robot (70kg payload) | Option |
| Fanuc R-2000D/165FH robot (165kg payload) | Option |
| Double 3-jaw gripper | Standard |
| Gripper pressure control | Standard |
Capacities
| Workpiece length – 4 drawers (standard) (max) | 9.5″ / 240mm |
| Workpiece length – 8 drawers (option) (max) | 4″ / 100mm |
| Weight capacity (per drawer) (max) | 880lbs / 400kg |
| Weight capacity – optional drawer-mount pallet (max) | 500lbs / 250kg |
| Drawer/Pallet capacity 01″ / Ø25mm (pieces) | 200 |
| Drawer/Pallet capacity ø2″ / ø50mm (pieces) | 108 |
| Drawer/Pallet capacity ø3″ / 75mm (pieces) | 56 |
| Drawer/Pallet capacity ø4″ / Ø100mm (pieces) | 40 |
| Drawer/Pallet capacity 06″ / Ø150mm (pieces) | 24 |
| Drawer/Pallet capacity Ø8″ / Ø200mm (pieces) | 12 |
Safety
| Safety fence | Option |
| Safety light barrier | Option |
| Safety floor scanner | Option |
