The Mazak FF-5000 is a compact horizontal machining center engineered for speed, precision, and high-volume production, making it ideal for automated manufacturing environments.
FF- 5000 Features:
| Model | FF-5000/40, FF-5000/50 |
|---|---|
| Tool shank | 40, 50 |
| Max. workpiece size | 28.35 × 34.25 |
| Max Workpiece Diameter | 28.35" × 34.25" |
| Table size | 19.69" × 19.69" |
| X Axis Stroke | 26" |
| Y Axis Stroke | 26" |
The Mazak FF-5000 is a horizontal machining center designed for speed, precision, and efficiency. Its compact footprint makes it ideal for space-conscious, high-output environments. With a high-speed spindle and rigid construction, the FF-5000 delivers consistent accuracy at high RPMs, supporting demanding industrial machining applications in automotive, industrial, and general part production.
The FF-5000 focuses on repeatability, reduced cycle times, and seamless integration with automation systems. In addition, its thermally stable structure minimizes dimensional drift during extended runs, while simplified maintenance and quick setup reduce downtime. Whether used as a standalone unit or in a fully automated cell, it provides a scalable solution for high-volume machining.
The FF-5000 excels in automated production environments, enabling continuous, unattended operation. Loader robots manage part transfer with precision, minimizing manual handling and boosting line efficiency. This integration-ready design ensures smooth communication with automation systems, helping manufacturers optimize floor space, streamline workflows, and maintain consistent output.
| Model | FF-5000/40, FF-5000/50 |
|---|---|
| Tool shank | 40, 50 |
| Max. workpiece size | 28.35 × 34.25 |
| Max Workpiece Diameter | 28.35" × 34.25" |
| Table size | 19.69" × 19.69" |
| X Axis Stroke | 26" |
| Y Axis Stroke | 26" |
| Pallet | Pallet size | 20″ × 20″ |
|---|---|---|
| Max. workpiece size | Φ28″ × 28″ | |
| Max. load (evenly distributed) | 1102 lbs | |
| Min. indexing angle | 0.001° | |
| Spindle | Tool shank | CAT No.40 |
| Max. spindle speed | 12000 rpm | |
| Max. torque (40%ED) | 60 N・m | |
| Max. torque (cont. rating) | 44 N・m | |
| Spindle motor (40%ED) | 18.5 kW (25 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Automatic tool changer | Tool storage capacity | 20 |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent) | Φ6″ | |
| Max. tool length (from gauge line) | 14″ | |
| Max. tool weight | 22 lbs | |
| Travel | X-axis | 26″ |
| Y-axis | 26″ | |
| Z- axis | 22″ | |
| Distance between pallet top to spindle center | 2″ to 28″ | |
| Rapid traverse rate | X-axis | 2441 IPM |
| Y-axis | 2441 IPM | |
| Z- axis | 2441 IPM | |
| Machine dimensions | Width x Length (MAZATROL SmoothC) | 69″ × 157″ |
| Height | 128″ | |
| Machine weight | 22002 lbs |
| Pallet | Pallet size | 20″ × 20″ |
|---|---|---|
| Max. workpiece size | Φ28″ × 28″ | |
| Max. load (evenly distributed) | 1102 lbs | |
| Min. indexing angle | 0.001° | |
| Spindle | Tool shank | CAT No.50 |
| Max. spindle speed | 10000 rpm | |
| Max. torque (40%ED) | 159.3 N・m | |
| Max. torque (cont. rating) | 108.4 N・m | |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Automatic tool changer | Tool storage capacity | 20 |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent) | Φ6″ | |
| Max. tool length (from gauge line) | 14″ | |
| Max. tool weight | 22 lbs | |
| Travel | X-axis | 26″ |
| Y-axis | 26″ | |
| Z- axis | 22″ | |
| Distance between pallet top to spindle center | 2″ to 28″ | |
| Rapid traverse rate | X-axis | 2441 IPM |
| Y-axis | 2441 IPM | |
| Z- axis | 2441 IPM | |
| Machine dimensions | Width x Length (MAZATROL SmoothC) | 69″ × 157″ |
| Height | 131″ | |
| Machine weight | 22487 lbs |
The Mazak FF-5000 is a 500 mm-pallet horizontal machining center offered with CAT40 and CAT50 spindle configurations. It is intended for repeat-production parts that benefit from multi-face access, pallet indexing, horizontal chip flow, and integration into a machining cell or production line. The two spindle packages allow the cutting process to be matched to either higher-speed work or greater torque demand. A.W. Miller Technical Sales is an authorized Mazak distributor serving manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, with applications engineering, installation, training, and factory-certified service.
Both versions use a 20 × 20 inch pallet, carry workpieces up to 28 inches in diameter by 28 inches high and 1,102 pounds, and provide 26 inches of X travel, 26 inches of Y travel, and 22 inches of Z travel. The CAT40 version reaches 12,000 RPM; the CAT50 version reaches 10,000 RPM. Final capacity and equipment should be confirmed against the complete part, workholding, tooling, and automation plan.
Applications commonly evaluated for the Mazak FF-5000 include:
The 12,000 RPM CAT40 version supports a different tool and cutting profile than the 10,000 RPM CAT50 version, which provides higher published torque and power.
The pallet and 28-inch work envelope support standardized fixtures for recurring parts, subject to combined part, fixture, clamp, and tool clearance.
The pallet indexes in 0.001-degree increments so several faces and angular positions can remain referenced to one workholding setup.
The compact horizontal layout supports cell planning where machine spacing, automation access, chip removal, tool service, and fault recovery must be coordinated.
The CAT40 configuration reaches 12,000 RPM and supports higher-speed cutting with smaller tools. The CAT50 configuration reaches 10,000 RPM and provides higher published torque and motor output for larger tools and heavier cuts. Material, cutter size, engagement and cycle-time requirements should drive the selection.
Both configurations publish a maximum workpiece size of 28 inches in diameter by 28 inches high and a 1,102-pound load on a 20 × 20 inch pallet. Workholding and rotary clearance must be included in the fit review.
The published travel range is 26 inches in X, 26 inches in Y, and 22 inches in Z. Tool length, pallet orientation, fixture height, and spindle approach determine how much of that range is usable for a specific part.
Mazak publishes a minimum pallet indexing increment of 0.001 degree. Finished-part accuracy also depends on calibration, thermal conditions, cutting forces, workholding, tooling, and the inspection process.
Automation makes sense when part presentation, fixture repeatability, tool life, inspection, chip control, and production volume support it. The machine, material flow, and recovery strategy should be developed as one system.