The Integrex e-1600V AG is a powerful multi-tasking CNC machining solution designed for demanding applications in aerospace, energy, and heavy construction. It combines full 5-axis machining, heavy-duty turning, and pallet-changing in one platform—ideal for large, complex parts like jet engine casings and gearboxes in materials such as titanium and steel.
Integrex e-1600V AG Features:
| Model | Integrex e-1600V/10 AG, Integrex e-1600V/10S AG |
|---|---|
| Max Workpiece Diameter | 80.71" |
| Max Machining Length | 62.99" |
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Mazak engineers built the Integrex e-1600V AG to machine complex parts for demanding operations. For example, it features configurable spindles for high-speed or high-torque cutting, and a tilting B-axis. These features provide full multi-surface machining in one setup to reduce handling and non-cut time. This machining center also features a large-capacity tool changer with up to 162 tools supports high-mix production and quick changeovers. In addition, its front-facing magazine allows fast inspection and tool adjustments for improved uptime and a direct-drive rotary table ensures stable movement and delivers consistent machining accuracy under heavy loads.
Mazak equipped the Integrex e-1600V AG with Smooth Gear Cutting software for efficient gear production. For example, the software integrates Gear Skiving, Hobbing, and Milling to streamline spur, helical, and spline gear machining. In addition, Smooth Gear Check Plus enables in-process inspection, which eliminates separate measuring steps and improves part quality. These functions are part of Mazak’s intelligent CNC solutions, helping manufacturers hold tighter tolerances and improve throughput.
The Integrex e-1600V AG is designed for high-mix, high-volume operations. Its multi-tasking design, automation readiness, and adaptable tool changer architecture help maximize asset utilization. Combined with advanced CNC solutions and high machining accuracy, the Integrex e-1600V AG supports smart manufacturing strategies and ensures consistent results.
Compare to other Mazak Multi-Tasking machines for sale
| Model | Integrex e-1600V/10 AG, Integrex e-1600V/10S AG |
|---|---|
| Max Workpiece Diameter | 80.71" |
| Max Machining Length | 62.99" |
| Capacity | Max. machining diameter | Φ81″ |
|---|---|---|
| Max. workpiece size | Φ81″ × 63″ | |
| Table load capacity (evenly distributed) (including pallet) | 11023 lbs | |
| Table | Max. spindle speed | 300 rpm |
| Max. torque (cont. rating) | 3434 N・m | |
| Spindle motor (cont. rating) | 40 kW (53 HP) | |
| Rapid traverse rate (C-axis) | 20 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 42 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 91″ |
| Y-axis | 63″ | |
| Z-axis | 53″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 244″ × 381″ |
| Machine height | 179″ | |
| Machine weight | 127866 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter | Φ91″ |
|---|---|---|
| Max. workpiece size | Φ91″ × 66″ | |
| Table load capacity (evenly distributed) (including pallet) | 15432 lbs | |
| Table | Max. spindle speed | 300 rpm |
| Max. torque (cont. rating) | 3434 N・m | |
| Spindle motor (cont. rating) | 40 kW (53 HP) | |
| Rapid traverse rate (C-axis) | 20 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 42 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 85″ |
| Y-axis | 63″ | |
| Z-axis | 53″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 274″ × 343″ |
| Machine height | 179″ | |
| Machine weight | 102954 lbs |
* When X-axis is at minus end: Φ43.31″
Manufacturers producing some of the industry’s largest and most complex components rely on A.W. Miller Technical Sales for Mazak machine selection, application engineering, installation, and factory-certified service. As an authorized Mazak distributor serving New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, we help manufacturers determine whether the Integrex e-1600V AG is the right solution for machining oversized workpieces while integrating gear manufacturing into a single production process.
The Mazak Integrex e-1600V AG integrates heavy vertical turning, high-torque milling, drilling, boring, and simultaneous 5-axis machining with specialized gear skiving, gear hobbing, and gear milling on a single multitasking platform. Engineered for massive, high-value mechanical assemblies up to **Ø80.71” (2,050 mm)** or **Ø90.55″ (2,300 mm)** in diameter, its direct-drive vertical table supports payloads up to **11,023 lbs (5,000 kg)** or **15,432 lbs (7,000 kg)**. Built around an ultra-rigid double-column structure and a powerful **10,000 RPM 50-taper (CAT No. 50)** milling spindle, the system utilizes specialized SMOOTH Gear Cutting software. This allows operators to execute heavy metal removal, full gear teeth profiling, and advanced in-machine gear measurement inspection entirely within the exact same setup.
The Mazak Integrex e-1600V AG is commonly used to manufacture:
The Integrex e-1600V AG is designed for oversized components that require multiple machining processes and integrated gear cutting without transferring the workpiece between machines.
Its rigid double-column construction and vertical table help maintain machining accuracy on heavy workpieces while supporting consistent performance during demanding roughing and finishing operations.
Turning, milling, 5-axis machining, gear skiving, gear hobbing, and gear milling are completed within a single setup, helping reduce production time and improve positional accuracy between critical features.
Integrated gear measurement allows manufacturers to verify gear geometry in-process, reducing inspection time while supporting consistent quality on high-value components.
The Mazak Integrex e-1600V AG is engineered for oversized industrial workpieces up to Ø90.55” that demand vertical turning, heavy milling, simultaneous 5-axis contouring, and advanced gear manufacturing (such as skiving, hobbing, and milling) inside a single Done-In-One workholding position.
By executing large-scale turning, milling, and heavy gear teeth profiling on a single platform, the machine removes the need to transfer components across separate heavy lathes, boring mills, and massive standalone hobbers. This shrinks production cycle bottlenecks and locks in tight concentricity between machined surfaces and gear lines.
The heavy bridge, double-column architecture effectively absorbs extreme cutting forces and dampens vibration when machining massive castings or forgings up to 15,432 lbs. This provides exceptional dynamic rigidity, which minimizes dimensional deviation and maximizes tool tool-life metrics over extended multi-hour cutting runs.
Yes. Powered by MAZATROL Smooth Gear Cutting software and specialized touch probes, the machine performs continuous in-process gear measurement. Operators can inspect pitch deviation, profile accuracy, and lead geometry before the part is taken off the chuck, avoiding separate inspection line delays.
While the standard e-1600V focuses purely on multi-axis vertical turning and traditional 5-axis milling, the e-1600V AG adds mechanical spindle-to-table rotational synchronization and conversational programming macros. This allows complex high-velocity gear skiving, gear hobbing, spline generation, and internal gear profiling to be produced on the same machine.