The Integrex e-1600V AG is a powerful multi-tasking CNC machining solution designed for demanding applications in aerospace, energy, and heavy construction. It combines full 5-axis machining, heavy-duty turning, and pallet-changing in one platform—ideal for large, complex parts like jet engine casings and gearboxes in materials such as titanium and steel.
Integrex e-1600V AG Features:
| Model | Integrex e-1600V/10 AG, Integrex e-1600V/10S AG |
|---|---|
| Max Workpiece Diameter | 80.71" |
| Max Machining Length | 62.99" |
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Mazak engineers built the Integrex e-1600V AG to machine complex parts for demanding operations. For example, it features configurable spindles for high-speed or high-torque cutting, and a tilting B-axis. These features provide full multi-surface machining in one setup to reduce handling and non-cut time. This machining center also features a large-capacity tool changer with up to 162 tools supports high-mix production and quick changeovers. In addition, its front-facing magazine allows fast inspection and tool adjustments for improved uptime and a direct-drive rotary table ensures stable movement and delivers consistent machining accuracy under heavy loads.
Mazak equipped the Integrex e-1600V AG with Smooth Gear Cutting software for efficient gear production. For example, the software integrates Gear Skiving, Hobbing, and Milling to streamline spur, helical, and spline gear machining. In addition, Smooth Gear Check Plus enables in-process inspection, which eliminates separate measuring steps and improves part quality. These functions are part of Mazak’s intelligent CNC solutions, helping manufacturers hold tighter tolerances and improve throughput.
The Integrex e-1600V AG is designed for high-mix, high-volume operations. Its multi-tasking design, automation readiness, and adaptable tool changer architecture help maximize asset utilization. Combined with advanced CNC solutions and high machining accuracy, the Integrex e-1600V AG supports smart manufacturing strategies and ensures consistent results.
Compare to other Mazak Multi-Tasking machines for sale
| Model | Integrex e-1600V/10 AG, Integrex e-1600V/10S AG |
|---|---|
| Max Workpiece Diameter | 80.71" |
| Max Machining Length | 62.99" |
| Capacity | Max. machining diameter | Φ81″ |
|---|---|---|
| Max. workpiece size | Φ81″ × 63″ | |
| Table load capacity (evenly distributed) (including pallet) | 11023 lbs | |
| Table | Max. spindle speed | 300 rpm |
| Max. torque (cont. rating) | 3434 N・m | |
| Spindle motor (cont. rating) | 40 kW (53 HP) | |
| Rapid traverse rate (C-axis) | 20 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 42 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 91″ |
| Y-axis | 63″ | |
| Z-axis | 53″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 244″ × 381″ |
| Machine height | 179″ | |
| Machine weight | 127866 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter | Φ91″ |
|---|---|---|
| Max. workpiece size | Φ91″ × 66″ | |
| Table load capacity (evenly distributed) (including pallet) | 15432 lbs | |
| Table | Max. spindle speed | 300 rpm |
| Max. torque (cont. rating) | 3434 N・m | |
| Spindle motor (cont. rating) | 40 kW (53 HP) | |
| Rapid traverse rate (C-axis) | 20 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 42 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 85″ |
| Y-axis | 63″ | |
| Z-axis | 53″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 274″ × 343″ |
| Machine height | 179″ | |
| Machine weight | 102954 lbs |
* When X-axis is at minus end: Φ43.31″
The Mazak Integrex e-1600V AG is a large vertical multi-tasking center with gear-manufacturing capability for large gears, rings, turbine components, and heavy transmission housings. Its configuration centers on large-diameter vertical turning, articulating milling, and supported gear processes, giving manufacturers a defined platform for parts whose critical features depend on controlled access, stable workholding, and repeatable datum management. A.W. Miller provides regional applications engineering and service support from initial process review through installation, training, and production follow-up. A.W. Miller Technical Sales is an authorized Mazak distributor serving manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, with applications engineering, installation, training, and factory-certified service.
The e-1600V AG is intended for gear-bearing components too large or complex for smaller horizontal platforms, with the mass supported directly on a vertical table. Machine selection should account for the complete workpiece and fixture envelope, material, spindle load, required tool reach, magazine or turret demand, probing, chip control, and automation plan. Published travels, capacities, spindle ratings, rotary ranges, tool limits, and maximum loads must be checked against the exact machine configuration and part process before purchase.
Parts and processes commonly evaluated for the Mazak Integrex e-1600V AG include:
The platform accommodates substantial diameters while preserving access for turning, milling, and applicable gear tools.
Combining operations limits the number of crane moves and re-indicating cycles required for large components.
Gear tooling, cutting method, module or diametral pitch, pressure angle, material condition, and finishing allowance must be evaluated together. The Integrex e-1600V AG configuration should be based on the required gear form as well as the surrounding turned and milled geometry.
Producing journals, bores, mounting faces, and applicable gear features in the same machine helps preserve their positional relationship. Probing and inspection strategy should be established from the drawing rather than added after the cutting process is developed.
Integrex e-1600V AG is built around large-diameter vertical turning, articulating milling, and supported gear processes. That combination can protect feature relationships and remove handling steps when the part is a technical fit.
Features that must remain aligned across different faces or processes benefit most. Examples include bores, diameters, cross holes, angled ports, contours, gear-related geometry, and second-end details as applicable.
No. It can support high-mix or recurring production depending on setup time, tooling, workholding, and automation. The economic case should compare completed-part cycle time and handling, not spindle time alone.
Probing can establish work offsets, verify critical stock, and check selected features in cycle. Final inspection requirements remain tied to the drawing, tolerance stack, and quality plan.
Plan tools by operation, reach, holder clearance, rigidity, life, and magazine demand. Special heads, gear tools, long-reach cutters, or redundant sister tools should be identified before the machine is specified.