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Mazak INTEGREX-e-800H

Integrex e-800H

Machining For High-Capacity Industries

The Mazak Integrex e-800H multi-tasking machine is specifically designed for industries that require extra-large part production such as aerospace, construction machinery, and energy. By combining robust power, exceptional torque, and pinpoint accuracy, it’s ideal for processing workpieces with load capacities of up to 15 tons, including workholding. As a result, it’s engineered to handle the demands of large-scale production without compromising on performance.

Integrex e-800H Features:

  • Powerful 60-hp, 700-rpm turning spindle with 10,104 ft-lbs. of torque
  • Drop-worm system drives the C-axis that indexes in 0.0001-degree increments
  • High-performance 50-taper 10,000-rpm milling spindle with maximum 50-hp motor output
  • 10,000-rpm, 50-hp milling spindle with B-axis tilt of -30/+120 degrees
  • Tool storage capacities of 40, 80 or 120 tools ensure continuous operations
  • Mazak MX Hybrid Roller Guide System delivers durability and reliability for long-term accuracy
  • Bed lengths ranging from 160” to 320”
  • Steady rests are available to support workpiece diameters up to 31.5″
Specification Bed Length – 4000U mm Bed Length – 6000U mm Bed Length – 8000U mm
Capacity Maximum Swing 51.18 in / 1300 mm 51.18 in / 1300 mm 51.18 in / 1300 mm
Maximum Machining Diameter 51.180 in / 1300 mm 51.180 in / 1300 mm 51.180 in / 1300 mm
Main Spindle Chuck Size 24 in 24 in 24 in
Maximum Speed 700 rpm 700 rpm 700 rpm
Motor Output (30 minute rating) 60.0 hp / 45 kw 60.0 hp / 45 kw 60.0 hp / 45 kw
Milling Spindle B-Axis Travel 240° 240° 240°
Magazine Capacity 40 40 40
Maximum Speed 12000 rpm 12000 rpm 12000 rpm
Motor Output (15 minute rating) 50.0 hp / 37 kw 50.0 hp / 37 kw 50.0 hp / 37 kw
Feed Axes Travel (X Axis) 51.18 in / 1300 mm 51.18 in / 1300 mm 51.18 in / 1300 mm
Travel (Y Axis) 31.50 in / 800 mm 31.50 in / 800 mm 31.50 in / 800 mm
Travel (Z Axis) 181.10 in / 4600 mm 259.80 in / 6600 mm 338.58 in / 8600 mm
Travel (W Axis) 162.99 in / 4140 mm 238.39 in / 6055 mm 270.47 in / 6870 mm

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Description

Maximizing Large Part Production with the Mazak Integrex e-800H

Mazak equipped the multi-tasking machine to perform turning, milling, boring, drilling, and more for DONE IN ONE® processing. These capabilities ensure that all cutting operations are completed in a single machine setup to significantly reduce production times. The integrated milling and turning Integrex e-H technology streamlines complex processes to enhance the machine’s output and throughput for high-volume manufacturers.

 

Enhancing Versatility with Advanced Tooling Options

Optional features for the the Integrex e-800H are available to extend range, versatility, and functionality. For example, the long boring bar system allows for tools up to 60 inches for deep boring operations. Additionally, a long drill holder facilitates drilling up to 31 inches, while a long milling tool can extend up to 49 inches for right-angled milling inside bores. These options equip the Mazak Integrex e-H for high-speed operations, giving it the ability to tackle challenging machining tasks.

 

A Game-Changer for Industrial Machining

The Integrex e-800H integrates milling and turning capabilities to boost productivity on applications that require extra-large parts. As a result, it’s ideal for industries that require high-speed, high-capacity operations with precise, efficient, and versatile production. In addition, it’s great for large part production with enhanced operational efficiency and capacity. Job shops can leverage these advanced features to meet the growing demands of modern manufacturing industries with confidence and precision. 

 

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