Integrex i-350H AG

The Mazak Integrex i-350H AG Multi-Tasking Machine combines turning and machining center capabilities to efficiently produce complex medium-to-large parts in a single setup. It’s commonly used to manufacture transmission components, gearbox housings, splined shafts, aerospace drivetrain components, industrial gears, and other precision-machined parts requiring integrated gear cutting and multi-tasking machining.

Integrex i-350H AG Features:

Process integration for high accuracy machining, reduction of in-process time and initial cost
Quickly and easily makes programs for cutting tool paths and measurement
Produces datum features, chamfers, edges and other part features in a single setup
SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
Milling spindle provides a rotating B-axis range of 240 degrees
Accommodates parts up to 26.378″ (670 mm) in diameter

Model	Integrex i-350H AG, Integrex i-350H S AG, Integrex i-350H ST AG
Chuck Size	10"
Max Workpiece Diameter	26.38″
Max Machining Length	39.8″, 59.8″, 98.43"

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Description

Streamlined Gear Production with Mazak 5-Axis Machining

The Mazak Integrex i-350H AG with the Auto Gear (AG) package streamlines precision gear production. It creates a fully integrated 5-axis machining environment that cuts redundant setups and shortens lead times. In addition, the configuration improves accuracy on complex gear geometries. The machine also delivers strong Smooth Gear Cutting performance, making it an ideal CNC integration option for aerospace, automotive, and precision equipment manufacturers.

Complete Machine Tooling Technology Solutions with Gear Production Versatility

As part of Mazak’s tooling technology solutions, the Integrex i-350H AG combines productivity with advanced gear-cutting features. The Smooth Gear Cutting suite supports hobbing, skiving, and milling of internal and external spur, helical, and spline gears. For example, its 240-degree B-axis rotation and dual turning spindles provide full 5-axis machining flexibility. In addition, the MX Hybrid Roller Guide System reduces vibration, increases load capacity, and extends tool life for consistent results across demanding production cycles.

Scalable Precision for Modern Production Demands

The i-350H AG unites vertical turning and 5-axis machining in one platform, boosting productivity and process control. In addition, it integrates with automated cells for lights-out production. Backed by intelligent software and durable construction, it offers scalable precision for modern shops. In conclusion, the Integrex i-350H AG expands any manufacturer’s machine tool solutions portfolio with efficient Smooth Gear Cutting, reliability, and innovation.

Additional Information

Model	Integrex i-350H AG, Integrex i-350H S AG, Integrex i-350H ST AG
Chuck Size	10"
Max Workpiece Diameter	26.38″
Max Machining Length	39.8″, 59.8″, 98.43"

Specifications

Integrex i-350H AG

Bed length	Bed length type	1000U
Capacity	Max. machining diameter (upper turret)	Φ670 mm
Capacity	Max. machining length	1011 mm
Main spindle	Chuck size	10″
	Max. spindle speed	4000 min^-1
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Milling spindle	Max. spindle speed	12000 min^-1
	Max. torque (40%ED)	124 N･m
	Max. torque (cont. rating)	91.3 N･m
	Spindle motor (40%ED)	24 kW (32 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
	Min. B-axis indexing increment	0.0001°
Automatic tool changer	Tool shank	HSK-A63
	Tool storage capacity	38
	Max. tool diameter	Φ90 mm
	Max. tool diameter (without adjacent tool)	Φ130 mm
	Max. tool length (from gauge line)	400 mm
	Max. tool weight	12 kg
Travel	X-axis	695 mm
	Y-axis	300 mm
	Z-axis	1077 mm
	B-axis	-30° – +210°
Rapid traverse rate	X-axis	50000 mm/min
	Y-axis	40000 mm/min
	Z-axis	50000 mm/min
Tailstock	Tailstock center	MT No.5
Tailstock	Max. thrust force	10 kN
Machine size	Machine width × length	4175 mm × 2700 mm
	Machine height	2715 mm
	Machine weight	13450 kg

Integrex i-350H S AG

Bed length	Bed length type	1500U
Capacity	Max. machining diameter (upper turret)	Φ670 mm
Capacity	Max. machining length	1519 mm
Main spindle	Chuck size	10″
	Max. spindle speed	4000 min^-1
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Second spindle	Chuck size	10″
	Max. spindle speed	4000 min^-1
	Spindle motor (40%ED)	26 kW (35 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Milling spindle	Max. spindle speed	12000 min^-1
	Max. torque (40%ED)	124 N･m
	Max. torque (cont. rating)	91.3 N･m
	Spindle motor (40%ED)	24 kW (32 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
	Tool shank height	25 mm
	Boring bar shank diameter	Φ40 mm
	Min. B-axis indexing increment	0.0001°
Automatic tool changer	Tool shank	HSK-A63
	Tool storage capacity	38
	Max. tool diameter	Φ90 mm
	Max. tool diameter (without adjacent tool)	Φ130 mm
	Max. tool length (from gauge line)	400 mm
	Max. tool weight	12 kg
Travel	X-axis	695 mm
	Y-axis	300 mm
	Z-axis	1585 mm
	B-axis	-30° – +210°
	W-axis (second spindle)	1569 mm
Rapid traverse rate	X-axis	50000 mm/min
	Y-axis	40000 mm/min
	Z-axis	50000 mm/min
Machine size	Machine width × length	4995 mm × 2700 mm
	Machine height	2715 mm
	Machine weight	14050 kg

Integrex i-350H ST AG

Bed length	Bed length type	1500U
Capacity	Max. machining diameter (upper turret)	Φ670 mm
	Max. machining diameter (lower turret)	Φ420 mm
	Max. machining length	1519 mm
Main spindle	Chuck size	10″
	Max. spindle speed	4000 min^-1
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Second spindle	Chuck size	10″
	Max. spindle speed	4000 min^-1
	Spindle motor (40%ED)	26 kW (35 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Milling spindle	Max. spindle speed	12000 min^-1
	Max. torque (40%ED)	124 N･m
	Max. torque (cont. rating)	91.3 N･m
	Spindle motor (40%ED)	24 kW (32 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
	Tool shank height	25 mm
Lower turret*	Number of tools	12
Automatic tool changer	Tool shank	HSK-A63
	Tool storage capacity	38
	Max. tool diameter	Φ90 mm
	Max. tool diameter (without adjacent tool)	Φ130 mm
	Max. tool length (from gauge line)	400 mm
	Max. tool weight	12 kg
Travel	X-axis	695 mm
	Y-axis	300 mm
	Z-axis	1585 mm
	X2-axis (lower turret)	220 mm
	Z2-axis (lower turret)	1539 mm
	B-axis	-30° – +210°
Rapid traverse rate	X-axis	50000 mm/min
	Y-axis	40000 mm/min
	Z-axis	50000 mm/min
	X2-axis (lower turret)	40000 mm/min
	Z2-axis (lower turret)	40000 mm/min
Machine size	Machine width × length	4995 mm × 2700 mm
	Machine height	2715 mm
	Machine weight	16800 kg

* Orthogonal lower turret

Mazak Integrex i-350H AG Capabilities, Applications & Regional Support

A.W. Miller Technical Sales helps manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec evaluate whether the Mazak Integrex i-350H AG is the right solution for integrating gear cutting and multi-tasking machining into a single production platform. Our team assists with machine selection, application engineering, installation, training, and factory-certified service to support precision gear manufacturing.

The Mazak Integrex i-350H AG combines heavy-duty CNC turning, multi-axis milling, drilling, boring, and simultaneous 5-axis contouring with the advanced HYBRID AUTO GEAR software package on a single Done-In-One platform. Engineered to process complex gear-cut workpieces up to Ø25.98” (660 mm) in maximum diameter and up to 59.8” (1,519 mm) in machining length, it accommodates standard 10” or 12” chuck setups. Driven by a high-torque 12,000 RPM live tooling milling spindle and utilizing MAZATROL Smooth Gear Cutting software, the machine seamlessly integrates high-speed gear skiving, gear hobbing, and spline generation alongside traditional turning and milling features within the exact same setup. This drastically minimizes workpiece transfers, avoids fixture-handling bottleneck times, and maintains accurate centerline feature alignment throughout production.

Applications

The Mazak Integrex i-350H AG is commonly used to manufacture:

High-accuracy internal and external spur gears
Precision helical gears for high-load transmissions
Internal and external splines with micro-metric tolerances
Multi-stage transmission shafts requiring off-center milling
Compact planetary gear carriers with precise hole alignment
Industrial gearbox components and drive gears
Automotive and robotic drivetrain components
Precision power transmission equipment components

Why Manufacturers Choose the Mazak Integrex i-350H AG

Produce Gears Without Secondary Equipment

The Integrex i-350H AG performs gear cutting, turning, and multi-axis milling on a single machine, eliminating the capital expense and floor space required for dedicated gear hobbing, shaping, or shaping equipment.

Machine Multiple Gear Features in One Setup

Turning, milling, drilling, deep boring, and gear cutting are finished entirely before removing the workpiece from the primary chuck, locking in sub-micron concentricity between gear teeth and critical running bearing diameters.

Expand Gear Manufacturing Capabilities

The machine supports high-productivity gear skiving, specialized hobbing, and spline machining for a wide range of power transmission components without breaking the cycle or un-fixturing the workpiece.

Simplify Complex Part Production

Combining gear manufacturing and multi-tasking machining on one single orthogonal platform reduces multiple manual setup changes and vastly simplifies the production route of finished gearbox and transmission components.

Can the Mazak Integrex i-350H AG cut gears?

What types of gears can the Integrex i-350H AG produce?

What is MAZATROL Smooth Gear Cutting?

Can the Integrex i-350H AG replace a dedicated gear hobbing machine?

What industries commonly use the Integrex i-350H AG?

What is the difference between the Integrex i-350H and the i-350H AG?

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