The Mazak Integrex i-100H is a compact multitasking machining center designed for high-precision, small-part production. It combines 5-axis milling and turning in a single setup to reduce setups, simplify complex workflows, and maintain tight dimensional control. This approach improves cycle efficiency while supporting consistent part quality across demanding applications. The Integrex i-100H features Mazak’s Smooth Ai CNC control, which enables advanced automation, intelligent process monitoring, and digital integration. Together, these capabilities support efficient subtractive manufacturing and provide a scalable platform for evolving production requirements.
Key Features:
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
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The Mazak Integrex i-100H is a multitasking machining center designed to consolidate turning and 5-axis milling into a single platform. It combines the capabilities of a CNC turning center and a full 5-axis machine to reduce setups and improve process control. This configuration increases accuracy, shortens cycle times, and supports complex part production in a compact footprint. The Integrex i-100H also supports automation integration. This allows machine shops to scale CNC machining capacity while maintaining consistent output as production requirements change.
This multitasking machining solution performs simultaneous turning and milling with continuous 5-axis control. This capability allows complex geometries to be machined in one setup, reducing part handling and eliminating tolerance stack-up. Fewer setups lead to improved dimensional accuracy and more consistent surface finishes. The machine features a high-performance spindle and a rigid B-axis with precise tilt control. These elements support tight-tolerance machining while maintaining stable cutting conditions. Shorter tool paths and synchronized motion also help maximize spindle uptime and overall machining efficiency.
The Integrex i-100H supports demanding industrial machining applications across aerospace, energy, and automotive manufacturing. It performs well in precision turning equipment roles where part accuracy, repeatability, and process stability matter. Common applications include shafts, flanges, complex castings, and multi-feature components. The integrated multitasking design reduces reliance on secondary machines. This streamlines production workflows and improves process consistency for both high-complexity, low-volume work and repeat production jobs.
The Integrex i-100H delivers greater 5-axis flexibility than conventional CNC lathes or horizontal machining centers. It also offers a more compact and automation-ready solution when compared to competing multitasking platforms from Okuma, Haas, and Hyundai-Wia. This makes it a practical option for shops transitioning to integrated machining systems. Mazak designed the Integrex platform to support challenging applications such as turbine components, medical implants, and hydraulic parts. The i-100H enables job shops and high-mix production environments to expand machining capability while maintaining strict quality and process control standards.
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
| Bed length | Bed length type | 590U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ24″ |
| Max. machining length | 23″ | |
| Main spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ5″ | |
| Max. tool length (from gauge line) | 12″ | |
| Max. tool weight | 11 lbs | |
| Travel | X-axis | 21″ |
| Y-axis | 8″ | |
| Z-axis | 25″ | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 1890 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Tailstock | Tailstock center | MT No.4 |
| Max. thrust force | 449 lbs | |
| Machine size | Machine width × length | 134″ × 85″ |
| Height | 89″ | |
| Machine weight | 21892 lbs |
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ24″ |
| Max. machining length | 33″ | |
| Main spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Second spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (30 min. rating) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ5″ | |
| Max. tool length (from gauge line) | 12″ | |
| Max. tool weight | 11 lbs | |
| Travel | X-axis | 21″ |
| Y-axis | 8″ | |
| Z-axis | 35″ | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 1890 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 134″ × 85″ |
| Height | 89″ | |
| Machine weight | 23876 lbs |
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ24″ |
| Max. machining diameter (lower turret) | Φ16″ | |
| Max. machining length | 33″ | |
| Main spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Second spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (30 min. rating) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Lower turret | Number of tools | 12 |
| Tool shank height | 1″ | |
| Boring bar shank diameter | Φ1″ | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ5″ | |
| Max. tool length (from gauge line) | 12″ | |
| Max. tool weight | 11 lbs | |
| Travel | X-axis | 21″ |
| Y-axis | 8″ | |
| Z-axis | 35″ | |
| X2-axis (lower turret) | 8″ | |
| Z2-axis (lower turret) | 35″ | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 1890 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| X2-axis (lower turret) | 1575 IPM | |
| Z2-axis (lower turret) | 1575 IPM | |
| Machine size | Machine width × length | 134″ × 85″ |
| Height | 98″ | |
| Machine weight | 25419 lbs |
A.W. Miller Technical Sales supplies the Mazak Integrex i-100H to manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec. From machine selection and application engineering to installation and factory-certified service, our team helps manufacturers implement multi-tasking machining solutions that match their production requirements.
The Mazak Integrex i-100H is the most compact model in the Integrex i-H Series, combining turning and full simultaneous 5-axis machining in a space-efficient platform. Built for manufacturers producing smaller, high-precision components, the machine completes multiple machining operations in one setup while maintaining the accuracy required for complex features, fine surface finishes, and close-tolerance parts.
The Mazak Integrex i-100H is commonly used to manufacture:
The Integrex i-100H machines multiple part features without transferring workpieces between machines, making it an efficient solution for components with intricate geometries and multiple machining operations.
Its compact footprint allows manufacturers to introduce full multi-tasking capability into facilities where production space is limited without sacrificing machining performance.
Simultaneous 5-axis machining provides improved access to complex part features while helping maintain consistent dimensional accuracy and surface finish throughout the machining cycle.
The Integrex i-100H transitions efficiently between different part configurations, making it well suited for job shops and manufacturers producing smaller production runs with frequent changeovers.
The Integrex i-100H is designed for small to medium-sized precision components that require multiple machining operations, tight tolerances, and complex geometry within a compact machining platform.
By combining turning and simultaneous 5-axis machining in one setup, the Integrex i-100H eliminates multiple setups, improves part-to-part consistency, and reduces work-in-process throughout production.
Yes. The machine is frequently used for medical, aerospace, and precision industrial applications where complex features, excellent surface finishes, and repeatable accuracy are required.
Yes. The machine performs full simultaneous 5-axis machining, allowing complex contours, angled features, and multi-surface machining to be completed in a single operation.
The Integrex i-100H is equipped with the MAZATROL SmoothAi CNC control, providing conversational programming, digital process simulation, and advanced machining functions that simplify programming and setup.
The i-100H is designed for manufacturers prioritizing precision and floor space over maximum workpiece size. Its compact footprint and smaller machining envelope make it an efficient solution for high-value, precision-machined components rather than large structural parts.