The Mazak Integrex i-100H is a compact multitasking machining center designed for high-precision, small-part production. It combines 5-axis milling and turning in a single setup to reduce setups, simplify complex workflows, and maintain tight dimensional control. This approach improves cycle efficiency while supporting consistent part quality across demanding applications. The Integrex i-100H features Mazak’s Smooth Ai CNC control, which enables advanced automation, intelligent process monitoring, and digital integration. Together, these capabilities support efficient subtractive manufacturing and provide a scalable platform for evolving production requirements.
Key Features:
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
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The Mazak Integrex i-100H is a multitasking machining center designed to consolidate turning and 5-axis milling into a single platform. It combines the capabilities of a CNC turning center and a full 5-axis machine to reduce setups and improve process control. This configuration increases accuracy, shortens cycle times, and supports complex part production in a compact footprint. The Integrex i-100H also supports automation integration. This allows machine shops to scale CNC machining capacity while maintaining consistent output as production requirements change.
This multitasking machining solution performs simultaneous turning and milling with continuous 5-axis control. This capability allows complex geometries to be machined in one setup, reducing part handling and eliminating tolerance stack-up. Fewer setups lead to improved dimensional accuracy and more consistent surface finishes. The machine features a high-performance spindle and a rigid B-axis with precise tilt control. These elements support tight-tolerance machining while maintaining stable cutting conditions. Shorter tool paths and synchronized motion also help maximize spindle uptime and overall machining efficiency.
The Integrex i-100H supports demanding industrial machining applications across aerospace, energy, and automotive manufacturing. It performs well in precision turning equipment roles where part accuracy, repeatability, and process stability matter. Common applications include shafts, flanges, complex castings, and multi-feature components. The integrated multitasking design reduces reliance on secondary machines. This streamlines production workflows and improves process consistency for both high-complexity, low-volume work and repeat production jobs.
The Integrex i-100H delivers greater 5-axis flexibility than conventional CNC lathes or horizontal machining centers. It also offers a more compact and automation-ready solution when compared to competing multitasking platforms from Okuma, Haas, and Hyundai-Wia. This makes it a practical option for shops transitioning to integrated machining systems. Mazak designed the Integrex platform to support challenging applications such as turbine components, medical implants, and hydraulic parts. The i-100H enables job shops and high-mix production environments to expand machining capability while maintaining strict quality and process control standards.
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
| Bed length | Bed length type | 590U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ24″ |
| Max. machining length | 23″ | |
| Main spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ5″ | |
| Max. tool length (from gauge line) | 12″ | |
| Max. tool weight | 11 lbs | |
| Travel | X-axis | 21″ |
| Y-axis | 8″ | |
| Z-axis | 25″ | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 1890 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Tailstock | Tailstock center | MT No.4 |
| Max. thrust force | 449 lbs | |
| Machine size | Machine width × length | 134″ × 85″ |
| Height | 89″ | |
| Machine weight | 21892 lbs |
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ24″ |
| Max. machining length | 33″ | |
| Main spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Second spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (30 min. rating) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ5″ | |
| Max. tool length (from gauge line) | 12″ | |
| Max. tool weight | 11 lbs | |
| Travel | X-axis | 21″ |
| Y-axis | 8″ | |
| Z-axis | 35″ | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 1890 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 134″ × 85″ |
| Height | 89″ | |
| Machine weight | 23876 lbs |
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ24″ |
| Max. machining diameter (lower turret) | Φ16″ | |
| Max. machining length | 33″ | |
| Main spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Second spindle | Chuck size | 6″ |
| Max. spindle speed | 6000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (30 min. rating) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Lower turret | Number of tools | 12 |
| Tool shank height | 1″ | |
| Boring bar shank diameter | Φ1″ | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ5″ | |
| Max. tool length (from gauge line) | 12″ | |
| Max. tool weight | 11 lbs | |
| Travel | X-axis | 21″ |
| Y-axis | 8″ | |
| Z-axis | 35″ | |
| X2-axis (lower turret) | 8″ | |
| Z2-axis (lower turret) | 35″ | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 1890 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| X2-axis (lower turret) | 1575 IPM | |
| Z2-axis (lower turret) | 1575 IPM | |
| Machine size | Machine width × length | 134″ × 85″ |
| Height | 98″ | |
| Machine weight | 25419 lbs |
A.W. Miller Technical Sales supplies the Mazak Integrex i-100H to manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec. From machine selection and applications engineering to installation and factory-certified service, our team helps manufacturers implement multi-tasking machining solutions that match their production requirements.
The Mazak Integrex i-100H is the most compact model in the Integrex i-H Series, combining high-precision CNC turning and full simultaneous 5-axis machining in a space-efficient platform. Engineered to machine small to medium-sized precision components up to Ø23.62” (600 mm) in diameter and machining lengths up to 23.23” (590 mm), it utilizes a standard 6” chuck configuration and a compact 8.27” (210 mm) Y-axis stroke. Powered by a 6,000 RPM main turning spindle and a high-performance 12,000 RPM live tooling milling spindle with a 240° B-axis travel, this orthogonal machine layout completes multiple operations in a single workholding setup. This space-saving multitasking architecture maximizes production accuracy, provides sub-micron fine surface finishes, and keeps tight dimensional relationships on close-tolerance parts.
The Mazak Integrex i-100H is commonly used to manufacture:
The Integrex i-100H machines multiple part features without transferring workpieces between machines, making it an efficient solution for components with intricate geometries and multiple machining operations.
Its compact footprint allows manufacturers to introduce full multi-tasking capability into facilities where production space is limited without sacrificing machining performance.
Simultaneous 5-axis machining provides improved access to complex part features while helping maintain consistent dimensional accuracy and surface finish throughout the machining cycle.
The Integrex i-100H transitions efficiently between different part configurations, making it well suited for job shops and manufacturers producing smaller production runs with frequent changeovers.
The Integrex i-100H is engineered for small to medium-sized precision components up to Ø23.62” (600 mm) in diameter and lengths up to 23.23” (590 mm). It provides the exact travels needed for tight tolerances and complex geometries within a compact, space-saving machining platform.
By combining a 6,000 RPM turning lathe and a simultaneous 5-axis milling center in one setup, the platform eliminates multiple part transfers. This prevents location errors, improves part-to-part consistency, and reduces overall work-in-process tracking across the floor.
Yes. The machine is optimized for medical, aerospace, and high-accuracy electronics applications where complex contours, micro-geometric features, and repeatable micron-level precision are necessary.
Yes. The machine performs full simultaneous 5-axis machining by syncing its linear axes with a 240° tilting B-axis milling spindle. This allows complex contours, angled cross-holes, and multi-surface profiles to be generated in a single cycle.
The Integrex i-100H is equipped with the MAZATROL SmoothAi CNC control system. This platform provides fast conversational programming, 3D digital process simulation, and advanced artificial intelligence compensation algorithms that simplify machining paths and operator workflow.
The i-100H is optimized for precision and floor space over maximum workpiece mass. It features a smaller footprint and an agile 8.27” Y-axis stroke, making it a highly profitable asset for high-value, small precision-machined parts rather than large industrial castings.