The Integrex i-H Series integrates full 5-axis milling, powerful turning spindles, and simultaneous machining capabilities. The compact milling spindle reaches speeds up to 12,000 rpm, while the dual spindles operate at 5,000 rpm for enhanced productivity. Designed for multitasking machining solutions, the i-200H supports complete part production in a single setup, minimizing part transfers and potential errors.
Integrex i-H Features:
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
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The Mazak Integrex i-200H is a subtractive manufacturing platform built for precision, efficiency, and flexibility. It combines turning and full 5-axis milling in a single setup, reducing part handling and shortening lead times. As a result, it’s ideal for aerospace, medical, and general machining applications that demand speed and accuracy. In addition, it’s equipped with an 8-inch chuck, dual 5,000 rpm spindles, and a 12,000 rpm milling spindle, delivering impressive cutting performance in a compact footprint. Its 210 mm of Y-axis travel also supports complex contouring, while the front-facing layout allows for smooth automation integration and optimized cell configurations.
The Integrex i-200H Smooth Ai CNC control provides smart programming, real-time data monitoring, and AI-powered diagnostics. In addition, digital twin simulation reduces setup time and improves accuracy, while adaptive control maintains process stability during extended production runs. This combination minimizes manual input, ensures consistent quality, and keeps cycle times low.
As a true multitasking platform, the i-200H performs turning, milling, and drilling in one cycle. This eliminates the need for multiple machines and reduces downtime between operations. Automation-ready features support bar feeders, robotic loading, and pallet systems for lights-out production. As a result, the Integrex i-200H multitasking machining solution boosts throughput and maintains tight tolerances in competitive manufacturing environments.
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
Integrex i-200H
| Bed length | Bed length type | 590U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ600 mm |
| Max. machining length | 590 mm | |
| Main spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ130 mm | |
| Max. tool length (from gauge line) | 300 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 535 mm |
| Y-axis | 210 mm | |
| Z-axis | 640 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 48000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| Tailstock | Tailstock center | MT No.5 |
| Max. thrust force | 7 kN | |
| Machine size | Machine width × length | 3505 mm × 2170 mm |
| Height | 2250 mm | |
| Machine weight | 10780 kg |
Integrex i-200H S
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ600 mm |
| Max. machining length | 850 mm | |
| Main spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Second spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 18.5 kW (25 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ130 mm | |
| Max. tool length (from gauge line) | 300 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 535 mm |
| Y-axis | 210 mm | |
| Z-axis | 900 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 48000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| Machine size | Machine width × length | 3505 mm × 2170 mm |
| Height | 2250 mm | |
| Machine weight | 11130 kg |
Integrex i-200H ST
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ600 mm |
| Max. machining diameter (lower turret) | Φ400 mm | |
| Max. machining length | 850 mm | |
| Main spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Second spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 18.5 kW (25 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Lower turret | Number of tools | 12 |
| Tool shank height | 20 mm | |
| Boring bar shank diameter | Φ32 mm | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ130 mm | |
| Max. tool length (from gauge line) | 300 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 535 mm |
| Y-axis | 210 mm | |
| Z-axis | 900 mm | |
| X2-axis (lower turret) | 210 mm | |
| Z2-axis (lower turret) | 900 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 48000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| X2-axis (lower turret) | 40000 mm/min | |
| Z2-axis (lower turret) | 40000 mm/min | |
| Machine size | Machine width × length | 3505 mm × 2170 mm |
| Height | 2500 mm | |
| Machine weight | 11830 kg |
A.W. Miller Technical Sales supports manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec with the Mazak Integrex i-200H. From process evaluation and machine selection to application engineering and factory-certified service, our team helps manufacturers implement multi-tasking machining solutions that improve production efficiency.
The Mazak Integrex i-250H combines high-efficiency CNC turning with full multi-axis milling, drilling, tapping, boring, and simultaneous 5-axis machining on a single Done-In-One platform. Engineered to accommodate medium-sized precision components up to Ø23.62” (600 mm) in maximum diameter and machining lengths up to 39.8” (1,011 mm), it natively utilizes a standard 8” chuck configuration and a wide Y-axis travel to eliminate secondary operations on off-center features. Powered by a high-rigidity 12,000 RPM standard (or up to 24000 RPM high-speed) milling spindle with a full 240° B-axis travel, its flat-bed, orthogonal machine structure allows manufacturers to complete complex parts in a single workholding setup while reducing manual part handling, lowering tooling costs, and maintaining precision process consistency from the first operation to the last.
The Mazak Integrex i-200H is commonly used to manufacture:
The Integrex i-200H performs heavy turning, milling, drilling, tapping, and simultaneous 5-axis machining without transferring the workpiece between multiple machines, locking in tight concentricity.
Its larger machining envelope allows manufacturers to process medium-sized components while maintaining the precision required for complex geometries and multi-surface machining.
Completing more machining processes on one platform reduces additional setups, completely avoids manual refixturing alignment errors, improves dimensional consistency, and simplifies production scheduling.
The Integrex i-200H provides the flexibility to move efficiently between prototype work, short production runs, and repeat manufacturing without dedicated machining cells or expensive individual fixtures.
The Integrex i-200H is commonly used for medium-sized precision components up to Ø23.62” (600 mm) such as hydraulic valve bodies, manifolds, pump shafts, aerospace structural brackets, orthopedic medical devices, and other precision-machined components requiring multi-axis machining operations.
Simultaneous 5-axis machining allows the cutting tool to approach a workpiece from virtually any angle via coordinated movement across all axes. This lets you machine complex angles, contoured surfaces, and multiple part faces in a single setup, reducing repositioning and ensuring micron-level accuracy between intersecting features.
es. By combining turning, milling, drilling, tapping, and 5-axis machining on one platform, the Integrex i-200H can reduce the need for separate turning centers and machining centers for many applications. This drastically simplifies the production route and saves shop floor space.
Yes. The machine is frequently used for both high-mix manufacturing and medium-volume production. It incorporates advanced MAZATROL SmoothAi CNC intelligence designed to help operators transition quickly between jobs with setup reduction and process consistency.
The Integrex i-200H machines aluminum, carbon steel, stainless steel, cast iron, titanium, and nickel-based alloys used across aerospace, medical, energy, and industrial manufacturing. Its rigid orthogonal structure dampens cutting vibrations when processing these hard metals.
Completing multiple machining operations in one setup reduces work handling, shortens production time, and helps maintain consistent, repeatable quality from the first piece to the last by eliminating tolerance stack-up errors from manual part transfers.