The Integrex i-H Series integrates full 5-axis milling, powerful turning spindles, and simultaneous machining capabilities. The compact milling spindle reaches speeds up to 12,000 rpm, while the dual spindles operate at 5,000 rpm for enhanced productivity. Designed for multitasking machining solutions, the i-200H supports complete part production in a single setup, minimizing part transfers and potential errors.
Integrex i-H Features:
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
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The Mazak Integrex i-200H is a subtractive manufacturing platform built for precision, efficiency, and flexibility. It combines turning and full 5-axis milling in a single setup, reducing part handling and shortening lead times. As a result, it’s ideal for aerospace, medical, and general machining applications that demand speed and accuracy. In addition, it’s equipped with an 8-inch chuck, dual 5,000 rpm spindles, and a 12,000 rpm milling spindle, delivering impressive cutting performance in a compact footprint. Its 210 mm of Y-axis travel also supports complex contouring, while the front-facing layout allows for smooth automation integration and optimized cell configurations.
The Integrex i-200H Smooth Ai CNC control provides smart programming, real-time data monitoring, and AI-powered diagnostics. In addition, digital twin simulation reduces setup time and improves accuracy, while adaptive control maintains process stability during extended production runs. This combination minimizes manual input, ensures consistent quality, and keeps cycle times low.
As a true multitasking platform, the i-200H performs turning, milling, and drilling in one cycle. This eliminates the need for multiple machines and reduces downtime between operations. Automation-ready features support bar feeders, robotic loading, and pallet systems for lights-out production. As a result, the Integrex i-200H multitasking machining solution boosts throughput and maintains tight tolerances in competitive manufacturing environments.
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
Integrex i-200H
| Bed length | Bed length type | 590U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ600 mm |
| Max. machining length | 590 mm | |
| Main spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ130 mm | |
| Max. tool length (from gauge line) | 300 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 535 mm |
| Y-axis | 210 mm | |
| Z-axis | 640 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 48000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| Tailstock | Tailstock center | MT No.5 |
| Max. thrust force | 7 kN | |
| Machine size | Machine width × length | 3505 mm × 2170 mm |
| Height | 2250 mm | |
| Machine weight | 10780 kg |
Integrex i-200H S
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ600 mm |
| Max. machining length | 850 mm | |
| Main spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Second spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 18.5 kW (25 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ130 mm | |
| Max. tool length (from gauge line) | 300 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 535 mm |
| Y-axis | 210 mm | |
| Z-axis | 900 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 48000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| Machine size | Machine width × length | 3505 mm × 2170 mm |
| Height | 2250 mm | |
| Machine weight | 11130 kg |
Integrex i-200H ST
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ600 mm |
| Max. machining diameter (lower turret) | Φ400 mm | |
| Max. machining length | 850 mm | |
| Main spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Second spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 18.5 kW (25 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Lower turret | Number of tools | 12 |
| Tool shank height | 20 mm | |
| Boring bar shank diameter | Φ32 mm | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ130 mm | |
| Max. tool length (from gauge line) | 300 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 535 mm |
| Y-axis | 210 mm | |
| Z-axis | 900 mm | |
| X2-axis (lower turret) | 210 mm | |
| Z2-axis (lower turret) | 900 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 48000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| X2-axis (lower turret) | 40000 mm/min | |
| Z2-axis (lower turret) | 40000 mm/min | |
| Machine size | Machine width × length | 3505 mm × 2170 mm |
| Height | 2500 mm | |
| Machine weight | 11830 kg |
A.W. Miller Technical Sales supports manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec with the Mazak Integrex i-200H. From process evaluation and machine selection to application engineering and factory-certified service, our team helps manufacturers implement multi-tasking machining solutions that improve production efficiency.
The Mazak Integrex i-200H combines turning and simultaneous 5-axis machining to produce complex components in a single setup. Offering greater machining capacity than smaller Integrex platforms, the i-200H is built for manufacturers producing medium-sized precision parts that require multiple machining operations, tight tolerances, and consistent repeatability.
The Mazak Integrex i-200H is commonly used to manufacture:
The Integrex i-200H performs turning, milling, drilling, tapping, and simultaneous 5-axis machining without transferring the workpiece between multiple machines.
Its larger machining envelope allows manufacturers to process medium-sized components while maintaining the precision required for complex geometries and multi-surface machining.
Completing more machining processes on one platform reduces additional setups, improves dimensional consistency, and simplifies production scheduling.
The Integrex i-200H provides the flexibility to move efficiently between prototype work, short production runs, and repeat manufacturing without dedicated machining cells.
The Integrex i-200H is commonly used for valve bodies, manifolds, pump components, aerospace structural parts, medical devices, and other precision-machined components requiring multiple machining operations.
Simultaneous 5-axis machining allows complex angles, contoured surfaces, and multiple part faces to be machined in one setup, reducing repositioning and improving dimensional accuracy.
Yes. By combining turning, milling, drilling, tapping, and 5-axis machining on one platform, the Integrex i-200H can reduce the need for separate turning centers and machining centers for many applications.
Yes. The machine is frequently used for both high-mix manufacturing and medium-volume production where setup reduction and process consistency are important.
The Integrex i-200H machines aluminum, carbon steel, stainless steel, cast iron, titanium, and nickel-based alloys used across aerospace, medical, energy, and industrial manufacturing.
Completing multiple machining operations in one setup reduces work handling, shortens production time, and helps maintain consistent quality throughout the manufacturing process.