Unparalleled Multi-Tasking Capability
The Mazak Integrex e-500H combines CNC turning and machining centers into a highly advanced multi-tasking platform. It allows for turning, milling, boring, and drilling operations in a single setup, greatly reducing processing time and improving workflow efficiency. This makes it a powerful tool for efficient production across various industries.
Integrex e-500H Features:
| Model | INTEGREX e-500H, INTEGREX e-500H-S |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 32.28″ |
| Max Machining Length | 62.91", 122.91", 162.91" |
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The Mazak Integrex e-500H is a powerful 5-axis multitasking manufacturing system engineered for large-part production. This machining center combines heavy-duty turning and high-speed milling in a single, fully integrated platform. Therefore, it eliminates multiple setups, boosts part accuracy, and reduces overall lead time. In addition, its long bed length, extended Y-axis travel, and high spindle torque make it ideal for complex geometries and oversized components. Because of its size and strength, the Integrex e-500H stands out in sectors requiring robust machinery and tight tolerances. As a result, its well-suited for companies operating in aerospace, energy, and transportation —especially where adaptivity and dimensional precision are essential.
The Integrex e-500H is equipped with SmoothAi CNC Control, enhancing programming accuracy, simulation capabilities, and adaptive machining performance. Designed to integrate seamlessly with multitasking manufacturing systems, it supports the creation of intelligent, connected production environments without the need for major infrastructure changes. Additionally, the e-500H pairs efficiently with automated loading systems for CNC, enabling smooth part handling and uninterrupted machining cycles. This reduces operator intervention, increases consistency, and ensures dependable output across long production runs. Aligned with modern CNC automation strategies, the e-500H offers a scalable, future-ready solution for manufacturers focused on productivity and reliability.
Shops that prioritize flexible production benefit from the performance and stability on the Integrex e-500H. Its architecture supports a wide range of precision turning equipment, helping teams deliver repeatable, high-quality results on complex parts. Furthermore, it adapts easily to new tooling, materials, and part designs—making it future-ready for evolving manufacturing needs. This ability to scale with production also strengthens its role in advanced CNC automation environments.
| Model | INTEGREX e-500H, INTEGREX e-500H-S |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 32.28″ |
| Max Machining Length | 62.91", 122.91", 162.91" |
| Bed length | Bed length type | 1500U |
|---|---|---|
| Main spindle | Max. spindle speed | 3300 rpm |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | CAT50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 34″ |
| Y-axis | 20″ | |
| Z-axis | 63″ | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Tailstock | Tailstock feedrate | 236 IPM |
| Tailstock center | MT No.5 | |
| Max. thrust force | 3372 lbs | |
| Machine size | Machine width × length | 257″ × 181″ |
| Machine height | 127″ | |
| Machine weight | 49824 lbs |
* Chuck size (option) Main spindle: 15″/18″/21″
| Bed length | Bed length type | 1500U |
|---|---|---|
| Main spindle | Max. spindle speed | 3300 rpm |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Second spindle | Max. spindle speed | 3300 rpm |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | CAT50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 34″ |
| Y-axis | 20″ | |
| Z-axis | 63″ | |
| B-axis | -30° to +210° | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 281″ × 181″ |
| Machine height | 127″ | |
| Machine weight | 52469 lbs |
* Chuck size (option) Main spindle: 15″/18″/21″ Second spindle: 15″/18″/21″
Yes. The Integrex e-500H combines turning, milling, drilling, boring, and multi-axis machining within a single platform, allowing complex components to be completed with fewer setups and improved manufacturing efficiency.
The Integrex e-500H is well suited for large, complex workpieces including pump housings, valve bodies, shafts, flanges, aerospace components, energy equipment, and heavy industrial parts that require multiple machining operations.
The Integrex e-500H is commonly used by aerospace, energy, oil and gas, heavy equipment, and contract manufacturers producing large, precision-machined components. It is well suited for applications that require turning, milling, drilling, and boring to be completed efficiently while maintaining tight dimensional tolerances.
By consolidating multiple machining operations onto one machine, the Integrex e-500H reduces part handling, shortens setup time, and simplifies production workflows while maintaining dimensional accuracy.
Yes. The Integrex e-500H can be incorporated into automated manufacturing environments using robotic loading systems and other automation technologies to improve spindle utilization and support unattended production.
The Integrex e-500H performs multiple machining operations within one platform, allowing manufacturers to reduce floor space requirements, streamline production, improve part accuracy, and simplify the machining of large, complex components.
A.W. Miller Technical Sales is the authorized regional distributor and factory-certified service provider for the Mazak Integrex e-500H throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec. Our experienced sales engineers work closely with manufacturers to understand production goals and recommend the right multi-tasking machining solution. Supported by application engineering expertise and factory-certified service, A.W. Miller helps manufacturers confidently implement advanced manufacturing technologies.
The Mazak Integrex e-500H is a large-capacity multi-tasking CNC machine that combines turning, milling, drilling, boring, and multi-axis machining within a single platform. Designed to machine larger, more complex workpieces, the Integrex e-500H reduces secondary operations while improving workflow and maintaining the precision required for demanding manufacturing applications. Its expansive machining envelope and rigid construction make it well suited for manufacturers producing large precision components across aerospace, energy, heavy equipment, and general contract manufacturing.
The Integrex e-500H combines multiple machining operations within one platform, reducing part transfers and simplifying the production of large, complex components.
Its rigid machine construction provides the stability needed to maintain dimensional accuracy and repeatability when machining large workpieces and difficult materials.
The expanded machining envelope allows manufacturers to efficiently produce larger components while maintaining the flexibility required for a wide range of machining applications.
The Integrex e-500H is designed to integrate with automation systems that support unattended machining, improve spindle utilization, and increase overall manufacturing efficiency.