The Integrex i-H Series integrates full 5-axis milling, powerful turning spindles, and simultaneous machining capabilities. The compact milling spindle reaches speeds up to 12,000 rpm, while the dual spindles operate at 5,000 rpm for enhanced productivity. Designed for multitasking machining solutions, the i-200H supports complete part production in a single setup, minimizing part transfers and potential errors.
Integrex i-H Features:
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
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The Mazak Integrex i-200H is a subtractive manufacturing platform built for precision, efficiency, and flexibility. It combines turning and full 5-axis milling in a single setup, reducing part handling and shortening lead times. As a result, it’s ideal for aerospace, medical, and general machining applications that demand speed and accuracy. In addition, it’s equipped with an 8-inch chuck, dual 5,000 rpm spindles, and a 12,000 rpm milling spindle, delivering impressive cutting performance in a compact footprint. Its 210 mm of Y-axis travel also supports complex contouring, while the front-facing layout allows for smooth automation integration and optimized cell configurations.
The Integrex i-200H Smooth Ai CNC control provides smart programming, real-time data monitoring, and AI-powered diagnostics. In addition, digital twin simulation reduces setup time and improves accuracy, while adaptive control maintains process stability during extended production runs. This combination minimizes manual input, ensures consistent quality, and keeps cycle times low.
As a true multitasking platform, the i-200H performs turning, milling, and drilling in one cycle. This eliminates the need for multiple machines and reduces downtime between operations. Automation-ready features support bar feeders, robotic loading, and pallet systems for lights-out production. As a result, the Integrex i-200H multitasking machining solution boosts throughput and maintains tight tolerances in competitive manufacturing environments.
| Chuck Size | |
|---|---|
| Max Workpiece Diameter | 23.62″ |
| Max Machining Length | 23.23″, 33.46″ |
Integrex i-200H
| Bed length | Bed length type | 590U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ600 mm |
| Max. machining length | 590 mm | |
| Main spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ130 mm | |
| Max. tool length (from gauge line) | 300 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 535 mm |
| Y-axis | 210 mm | |
| Z-axis | 640 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 48000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| Tailstock | Tailstock center | MT No.5 |
| Max. thrust force | 7 kN | |
| Machine size | Machine width × length | 3505 mm × 2170 mm |
| Height | 2250 mm | |
| Machine weight | 10780 kg |
Integrex i-200H S
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ600 mm |
| Max. machining length | 850 mm | |
| Main spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Second spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 18.5 kW (25 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ130 mm | |
| Max. tool length (from gauge line) | 300 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 535 mm |
| Y-axis | 210 mm | |
| Z-axis | 900 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 48000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| Machine size | Machine width × length | 3505 mm × 2170 mm |
| Height | 2250 mm | |
| Machine weight | 11130 kg |
Integrex i-200H ST
| Bed length | Bed length type | 850U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ600 mm |
| Max. machining diameter (lower turret) | Φ400 mm | |
| Max. machining length | 850 mm | |
| Main spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Second spindle | Chuck size | 8″ |
| Max. spindle speed | 5000 min-1 | |
| Spindle motor (40%ED) | 18.5 kW (25 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 57.3 N・m | |
| Max. torque (cont. rating) | 46.1 N・m | |
| Spindle motor (40%ED) | 12 kW (16 HP) | |
| Spindle motor (cont. rating) | 11 kW (15 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Lower turret | Number of tools | 12 |
| Tool shank height | 20 mm | |
| Boring bar shank diameter | Φ32 mm | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 38 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ130 mm | |
| Max. tool length (from gauge line) | 300 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 535 mm |
| Y-axis | 210 mm | |
| Z-axis | 900 mm | |
| X2-axis (lower turret) | 210 mm | |
| Z2-axis (lower turret) | 900 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 48000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| X2-axis (lower turret) | 40000 mm/min | |
| Z2-axis (lower turret) | 40000 mm/min | |
| Machine size | Machine width × length | 3505 mm × 2170 mm |
| Height | 2500 mm | |
| Machine weight | 11830 kg |
The Mazak Integrex i-200H combines horizontal turning with Y-axis travel and B-axis milling for medium-small complex parts. Applicable configurations add a lower turret and second spindle for overlapping work and completion of both ends. A.W. Miller Technical Sales is an authorized Mazak distributor serving manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, with applications engineering, installation, training, and factory-certified service.
The standard machine combines an approximately 26 in maximum machining diameter, B-axis milling spindle, Y-axis machining, and available second-spindle configuration. The final configuration should account for workholding, part support, B-axis and tool reach, turning demand, probing, automation, and the complete operation sequence.
Applications that make practical use of this machine include:
Its B-axis milling spindle and Y-axis motion add angled drilling, contouring, pockets, flats, and complex off-center work.
Available lower-turret configurations can support overlapping operations when the part and tooling allow safe channel coordination.
An available opposed spindle receives the part so turning and milling can continue on the cutoff side.
Steel, stainless, aluminum, titanium, nickel alloys, and other machinable materials can be addressed with the correct spindle, tooling, coolant, and parameters.
Its B-axis milling spindle and Y-axis motion add angled drilling, contouring, pockets, flats, and complex off-center work.
Available lower-turret configurations can support overlapping operations when the part and tooling allow safe channel coordination.
An available opposed spindle receives the part so turning and milling can continue on the cutoff side.
Steel, stainless, aluminum, titanium, nickel alloys, and other machinable materials can be addressed with the correct spindle, tooling, coolant, and parameters.
Compare chuck and bar capacity, machining length, part swing, spindle torque, milling clearance, turret options, and automation requirements.