Integrex i-630V AG

Unlock unparalleled efficiency and precision in your manufacturing processes with the Integrex i-630V AG Multi-Tasking machine. This advanced system merges full 5-axis milling capabilities, robust turning operations, and convenient pallet-changing features with the innovative Auto Gear (AG) package. Aimed at achieving DONE IN ONE® gear and part production, it’s tailored for large, complex components, streamlining production by minimizing inaccuracies and eliminating the need for work-in-progress inventory.

INTEGREX i-630V AG Features:

SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears.
SMOOTH Gear Check Plus for in-machine measuring.
Handles parts up to 41.34″ in diameter and 39.37″ high.
Spindle selection addresses various metal removal requirements.
Tilting B-axis allows for full 5-axis machining.
Powerful turning spindle delivers heavy-duty performance.
Automatic tool changer offers continuous machining operations.
Tool storage capacities from 43 to 160 tools offer high flexibility.
2-pallet changer facilitates unattended machining.
Square or round pallets available for 2-pallet changer.
Integrates with optional PALLETECH System for lights-out operations.
MAZATROL SmoothX CNC offers industry’s fastest processing times.

Model	Integrex i-630V/6 AG, Integrex i-630V/6S AG
Max Workpiece Diameter	41.34"
Max Machining Length	39.37"
Chuck Size	32"

$1.00

Description

Engineered for High-Performance Machining

The Mazak Integrex i-630V AG is designed for industries that demand accuracy, repeatability, and agility. It supports complex part production for aerospace, energy, and heavy equipment sectors. In addition, it features high-speed and high-torque spindle options to provide flexibility for a wide range of applications. Mazak also put in a dual-pallet changer to boosts uptime by allowing one pallet to run while the other is prepared to streamline workflows and support lights-out manufacturing. This robust design maintains excellent machining accuracy across long production cycles.

Innovative Gear Production with Integrated Precision Machine Tools

The i-630V AG features Mazak’s Smooth Gear software for easy conversational programming and efficient gear machining. For example, it synchronizes milling and main spindles to create complex gear profiles in a single process. This allows O.D. spur and helical gear hobbing directly on the machine, removing the need for secondary operations. Optional in-machine measurement and deburring also reduce part handling and maintain production quality.

Future-Ready Digital Manufacturing

The Integrex i-630V AG unites multiple capabilities into one platform, helping manufacturers cut setup changes and reduce lead times. In addition, its dual-pallet operation and precision machine tool integration make it ideal for scaling production capacity. This machine is a cornerstone for high-performance machining operations and a future-ready investment for shops focused on digital manufacturing solutions.

Additional Information

Model	Integrex i-630V/6 AG, Integrex i-630V/6S AG
Max Workpiece Diameter	41.34"
Max Machining Length	39.37"
Chuck Size	32"

Specifications

Integrex i-630V/6 AG

Capacity	Max. machining diameter	Φ41″
	Max. workpiece size	Φ41″ × 39″
	Table load capacity (evenly distributed) (including pallet)	3858 lbs
Table	Max. spindle speed	550 rpm
	Max. torque (cont. rating)	3120 N･m
	Spindle motor (cont. rating)	37 kW (50 HP)
	Rapid traverse rate (C-axis)	50 rpm
	Min. indexing angle increment (C-axis)	0.0001°
Milling spindle	Max. spindle speed	10000 rpm
	Max. torque (40%ED)	353 N･m
	Max. torque (cont. rating)	248 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	30 kW (40 HP)
	Rapid traverse rate (B-axis)	30 rpm
	Min. indexing angle increment (B-axis)	0.0001°
Automatic tool changer	Tool shank	CAT No.50
	Tool storage capacity	43
	Max. tool diameter	Φ5″
	Max. tool diameter (without adjacent tool)	Φ10″
	Max. tool length (from gauge line)	20″
	Max. tool weight	66 lbs
Travel	X-axis	56″
	Y-axis	41″
	Z-axis	41″
	B-axis	150°
	C-axis	360°
Rapid traverse rate	X-axis	2047 IPM
	Y-axis	2047 IPM
	Z-axis	2047 IPM
Machine size	Machine width × length	220″ × 302″
	Machine height	148″
	Machine weight	77162 lbs

* When X-axis is at minus end: Φ43.31″

Integrex i-630V/6S AG

Capacity	Max. machining diameter	Φ49″
	Max. workpiece size	Φ49″ × 55″
	Table load capacity (evenly distributed) (including pallet)	3858 lbs
Table	Max. spindle speed	550 rpm
	Max. torque (cont. rating)	3120 N･m
	Spindle motor (cont. rating)	37 kW (50 HP)
	Rapid traverse rate (C-axis)	50 rpm
	Min. indexing angle increment (C-axis)	0.0001°
Milling spindle	Max. spindle speed	10000 rpm
	Max. torque (40%ED)	353 N･m
	Max. torque (cont. rating)	248 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	30 kW (40 HP)
	Rapid traverse rate (B-axis)	30 rpm
	Min. indexing angle increment (B-axis)	0.0001°
Automatic tool changer	Tool shank	CAT No.50
	Tool storage capacity	43
	Max. tool diameter	Φ5″
	Max. tool diameter (without adjacent tool)	Φ10″
	Max. tool length (from gauge line)	20″
	Max. tool weight	66 lbs
Travel	X-axis	56″
	Y-axis	41″
	Z-axis	41″
	B-axis	150°
	C-axis	360°
Rapid traverse rate	X-axis	2047 IPM
	Y-axis	2047 IPM
	Z-axis	2047 IPM
Machine size	Machine width × length	234″ × 300″
	Machine height	148″
	Machine weight	73194 lbs

* When X-axis is at minus end: Φ43.31″

Mazak Integrex i-630V AG Capabilities, Applications & Regional Support

The Mazak Integrex i-630V AG combines vertical multi-tasking machining with integrated gear manufacturing for large, high-value components that require accurate relationships between machined surfaces and gear features. As an authorized Mazak distributor, A.W. Miller supplies the Integrex i-630V AG throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, Canada, backed by applications engineering, installation, training, and factory-certified service. Our team helps manufacturers evaluate the machine for aerospace, energy, industrial, and power transmission applications.

The Mazak Integrex i-630V AG combines full simultaneous 5-axis machining, vertical turning, milling, drilling, boring, gear skiving, gear hobbing, and gear milling within a single setup for heavy workpieces up to Ø41.34” (1,050 mm) in diameter and 3,858 lbs (1,750 kg) in capacity. Its rigid vertical configuration utilizes a high-torque 10,000 RPM milling spindle and a -30° to +120° tilting B-axis to provide stable support for large-diameter parts while simplifying loading and part positioning. Specialized SMOOTH Gear Cutting software supports conversational gear programming, while advanced in-machine measurement allows gear profiles to be checked before the component is un-fixtured, maintaining dynamic alignment between gear profiles, bores, mounting surfaces, and critical features.

Applications

The Mazak Integrex i-630V AG is commonly used to manufacture:

Jet engine cases and intricate aerospace housings
Aerospace structural components with tight tolerances
Large high-torque industrial gearbox housings
Internal and external ring gears with high precision
Heavy-duty planetary gear carriers
Wind turbine drivetrain and hub components
Heavy mining equipment powertrain components
Industrial power transmission assemblies
Heavy construction equipment gear cases
Large precision castings requiring multi-face milling

Why Manufacturers Choose the Mazak Integrex i-630V AG

Machine Large Components in One Setup

The Integrex i-630V AG combines multi-tasking vertical machining and integrated gear cutting, allowing large, complex components to be completed from raw stock to finished parts without transferring workpieces between multiple machines.

Maintain Accuracy on Heavy Workpieces

Its robust vertical configuration provides gravity-assisted support for large-diameter parts, helping maintain precise centerline relationships between gear profiles, machined surfaces, and critical features throughout heavy machining cycles.

Reduce Material Handling

Completing turning, milling, 5-axis machining, and complete gear manufacturing on a single Done-In-One platform minimizes heavy part movement, shortens setup time, and helps dramatically reduce work-in-process (WIP) inventory.

Verify Gear Quality Before the Part Leaves the Machine

Integrated in-machine gear measurement allows manufacturers to inspect gear geometry and lead accuracy on the machine, reducing separate inspection steps while supporting consistent part quality and tracing.

What is the Mazak Integrex i-630V AG used for?

Why does the Integrex i-630V AG use a vertical machine design?

Can the Integrex i-630V AG machine gears and precision features in the same setup?

Does the Integrex i-630V AG support in-machine gear inspection?

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