Unlock unparalleled efficiency and precision in your manufacturing processes with the Integrex i-630V AG Multi-Tasking machine. This advanced system merges full 5-axis milling capabilities, robust turning operations, and convenient pallet-changing features with the innovative Auto Gear (AG) package. Aimed at achieving DONE IN ONE® gear and part production, it’s tailored for large, complex components, streamlining production by minimizing inaccuracies and eliminating the need for work-in-progress inventory.
INTEGREX i-630V AG Features:
| Model | Integrex i-630V/6 AG, Integrex i-630V/6S AG |
|---|---|
| Max Workpiece Diameter | 41.34" |
| Max Machining Length | 39.37" |
| Chuck Size |
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The Mazak Integrex i-630V AG is designed for industries that demand accuracy, repeatability, and agility. It supports complex part production for aerospace, energy, and heavy equipment sectors. In addition, it features high-speed and high-torque spindle options to provide flexibility for a wide range of applications. Mazak also put in a dual-pallet changer to boosts uptime by allowing one pallet to run while the other is prepared to streamline workflows and support lights-out manufacturing. This robust design maintains excellent machining accuracy across long production cycles.
The i-630V AG features Mazak’s Smooth Gear software for easy conversational programming and efficient gear machining. For example, it synchronizes milling and main spindles to create complex gear profiles in a single process. This allows O.D. spur and helical gear hobbing directly on the machine, removing the need for secondary operations. Optional in-machine measurement and deburring also reduce part handling and maintain production quality.
The Integrex i-630V AG unites multiple capabilities into one platform, helping manufacturers cut setup changes and reduce lead times. In addition, its dual-pallet operation and precision machine tool integration make it ideal for scaling production capacity. This machine is a cornerstone for high-performance machining operations and a future-ready investment for shops focused on digital manufacturing solutions.
| Model | Integrex i-630V/6 AG, Integrex i-630V/6S AG |
|---|---|
| Max Workpiece Diameter | 41.34" |
| Max Machining Length | 39.37" |
| Chuck Size |
| Capacity | Max. machining diameter | Φ41″ |
|---|---|---|
| Max. workpiece size | Φ41″ × 39″ | |
| Table load capacity (evenly distributed) (including pallet) | 3858 lbs | |
| Table | Max. spindle speed | 550 rpm |
| Max. torque (cont. rating) | 3120 N･m | |
| Spindle motor (cont. rating) | 37 kW (50 HP) | |
| Rapid traverse rate (C-axis) | 50 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 353 N･m | |
| Max. torque (cont. rating) | 248 N･m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 43 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 56″ |
| Y-axis | 41″ | |
| Z-axis | 41″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 2047 IPM |
| Y-axis | 2047 IPM | |
| Z-axis | 2047 IPM | |
| Machine size | Machine width × length | 220″ × 302″ |
| Machine height | 148″ | |
| Machine weight | 77162 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter | Φ49″ |
|---|---|---|
| Max. workpiece size | Φ49″ × 55″ | |
| Table load capacity (evenly distributed) (including pallet) | 3858 lbs | |
| Table | Max. spindle speed | 550 rpm |
| Max. torque (cont. rating) | 3120 N･m | |
| Spindle motor (cont. rating) | 37 kW (50 HP) | |
| Rapid traverse rate (C-axis) | 50 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 353 N･m | |
| Max. torque (cont. rating) | 248 N･m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 43 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 56″ |
| Y-axis | 41″ | |
| Z-axis | 41″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 2047 IPM |
| Y-axis | 2047 IPM | |
| Z-axis | 2047 IPM | |
| Machine size | Machine width × length | 234″ × 300″ |
| Machine height | 148″ | |
| Machine weight | 73194 lbs |
* When X-axis is at minus end: Φ43.31″
This product has multiple variants. The options may be chosen on the product page
This product has multiple variants. The options may be chosen on the product page
This product has multiple variants. The options may be chosen on the product page
This product has multiple variants. The options may be chosen on the product page
