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Mazak INTEGREX i-250H S AG

INTEGREX i-250H S AG

Unmatched Versatility and Throughput

Experience versatility and throughput when producing medium to large complex parts with the INTEGREX i-250H S AG HYBRID Multi-Tasking machine. This advanced system merges the capabilities of a high-powered turning center with full-function machining to produce intricate parts in single setups, optimizing CNC manufacturing workflows for maximum efficiency.

INTEGREX i-250H S AG Features: 

  • Process integration for high accuracy machining, reduction of in-process time and initial cost
  • Quickly and easily makes programs for cutting tool paths and measurement
  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides a rotating B-axis range of 240 degrees
  • 38 tool magazine standard, with additional tool options available
  • Accommodates parts up to 26.378″ (670 mm) in diameter
SPECIFICATION BED LENGTH – 1000U MM BED LENGTH – 1500U MM
Capacity Maximum Machining Diameter 670 mm 670 mm
Maximum Machining Length 1011 mm 1519 mm
Main Spindle Maximum Speed 5000 rpm 5000 rpm
Second Spindle Maximum Speed 5000 rpm 5000 rpm
Milling Spindle B-Axis Travel 240° 240°
Maximum Speed 12000 rpm 12000 rpm
Feed Axes Travel (X Axis) 695 mm 695 mm
Travel (Y Axis) 300 mm 300 mm
Travel (Z Axis) 1077 mm 1585 mm

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Description

INTEGREX i-250H S AG HYBRID Technology for Gear Production

Equipped with a comprehensive suite of SMOOTH TECHNOLOGY solutions, this machine redefines gear production efficiency and precision. For example, the second turning spindle (S) facilitates DONE IN ONE® machining, bolstered by the advanced HYBRID AUTO GEAR (AG) package. Moreover, its full 5-axis capability enables the machining of fully prismatic parts from solid blocks or castings, as well as round or intricately sculpted components. This functionality not only reduces lead times but also significantly improves part accuracy, positioning it as a prime solution for manufacturing aerospace components and other applications demanding high precision.

 

Advanced Features for Superior Performance

The SMOOTH Gear Cutting software package, includes Gear Skiving, Gear Hobbing, and Gear Milling to produce accurate external and internal gears such as spur, helical, and spline-type. In addition, the MX Hybrid Roller Guide System extends tool life and handles higher load capacities by dampening vibration. It also has a milling spindle rotating B-axis range of 240 degrees with a productive second turning spindle for versatility and precision. The INTEGREX i-250H S AG HYBRID is equipped with a standard 38-tool magazine, with the option to expand to higher tool capacities. As a result, it can accommodate parts up to 26.378″ (670 mm) in diameter for versatile and complex part production.

 

Leading the Way in Advanced Manufacturing

The INTEGREX i-250H S AG HYBRID stands at the forefront of advanced manufacturing, catering to a diverse array of industries such as automotive, aerospace, and contract manufacturing. This machine revolutionizes the production of complex parts by seamlessly integrating Mazak Integrex’s efficient machining centers with precision multi-tasking capabilities and state-of-the-art 5-axis technology, thereby transforming the manufacturing landscape.

 

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