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Mazak INTEGREX i-630V AG

INTEGREX i-630V AG

Maximize Precision and Efficiency with Mazak Multi-Tasking 

Unlock unparalleled efficiency and precision in your manufacturing processes with the INTEGREX i-630V AG HYBRID Multi-Tasking machine. This advanced system merges full 5-axis milling capabilities, robust turning operations, and convenient pallet-changing features with the innovative HYBRID Auto Gear (AG) package. Aimed at achieving DONE IN ONE® gear and part production, it’s tailored for large, complex components, streamlining production by minimizing inaccuracies and eliminating the need for work-in-progress inventory.

INTEGREX i-630V AG Features:

  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears.
  • SMOOTH Gear Check Plus for in-machine measuring.
  • Handles parts up to 41.34″ in diameter and 39.37″ high.
  • Spindle selection addresses various metal removal requirements.
  • Tilting B-axis allows for full 5-axis machining.
  • Powerful turning spindle delivers heavy-duty performance.
  • Automatic tool changer offers continuous machining operations.
  • Tool storage capacities from 43 to 160 tools offer high flexibility.
  • 2-pallet changer facilitates unattended machining.
  • Square or round pallets available for 2-pallet changer.
  • Integrates with optional PALLETECH System for lights-out operations.
  • MAZATROL SmoothX CNC offers industry’s fastest processing times.
SPECIFICATION BED LENGTH –
Capacity Maximum Machining Diameter 41.340 in / 1050 mm
Maximum Machining Length 39.370 in / 1000 mm
Main Spindle Chuck Size 32 in / 800 mm
Maximum Speed 550 rpm
Milling Spindle B-Axis Travel 150°
Magazine Capacity 43
Maximum Speed 10000 rpm
Motor Output (40 ED Rating) 50 hp / 37 kw
Feed Axes Travel (X Axis) 56.10 in / 1425 mm
Travel (Y Axis) 41.34 in / 1050 mm
Travel (Z Axis) 41.34 in / 1050 mm

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Description

The INTEGREX i-630V AG is Designed for Complex Manufacturing Challenges

This Mazak 5-axis machining center is engineered to meet the demands of industries requiring precision and efficiency, such as aerospace, heavy construction, and energy sectors. With options for high-speed or high-torque milling spindles, it caters to various application needs, ensuring optimal performance. In addition, the machine’s 2-pallet changer facilitates unattended operations and efficient off-cycle part setups. This automation feature allows for continuous work on one pallet while loading, unloading, and inspecting parts on the other, maximizing operational efficiency.

 

Innovative Gear Production Technology

The INTEGREX i-630V AG features specialized, user-friendly software such as the HYBRID AG package. This technology synchronizes the milling and main spindles for seamless gear production. In addition, the Mazak SMOOTH GEAR software simplifies programming with conversational input for a wide range of gear and spline types. This includes the ability to hob O.D. spur and helical gears. There are also optional features available to include gear measurement and deburring within a single machine setup.

 

Elevate Your Manufacturing with Mazak

The Mazak INTEGREX i-630V AG multi-tasking 5-Axis machining center brings high precision and efficiency into manufacturing workflows. By integrating these advanced technologies, engineers can reduce lead times, and optimize precision in complex part production. Experience the future of machining with the INTEGREX i-630V AG, where innovation meets productivity.

 

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