This Mazak multi-tasking machine delivers multi-tasking performance and heavy-duty turning in one platform—ideal for producing large, complex parts. It’s well-suited for aerospace, heavy construction, and energy applications, efficiently machining titanium, aluminum, and steel for components like jet engine casings and gearboxes.
Integrex e-1250V Features:
| Model | Integrex e-1250V/8 AG, Integrex e-1250V/8S AG |
|---|---|
| Max Workpiece Diameter | 57.09" |
| Max Machining Length | 62.99", 65.16" |
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The Mazak Integrex e-1250V AG is a high-performance vertical machining center that combines milling, turning, boring, and drilling in one setup. Its direct-drive table eliminates backlash, ensuring rotational accuracy during demanding operations. It also features a tilting B-axis, which enables full multi-tasking machining for complex geometries, while high-speed and high-torque spindle options support a variety of machining capabilities.
The Integrex e-1250V AG minimizes workpiece transfers and setup times, helping reduce production waste and improve lead times. This design maintains optimal surface finishes and dimensional accuracy on large or intricate components. In addition, its multi-tasking structure allows shops to increase productivity while conserving floor space, making it ideal for job shops and production facilities.
This machine is built for automation integration, offering compatibility with robotic material handling and flexible production cells. Its layout supports unattended operation, maximizes uptime, and streamlines workflows. When paired with automation, the e-1250V AG becomes a complete production solution, delivering consistent results in high-value manufacturing environments.
| Model | Integrex e-1250V/8 AG, Integrex e-1250V/8S AG |
|---|---|
| Max Workpiece Diameter | 57.09" |
| Max Machining Length | 62.99", 65.16" |
| Capacity | Max. machining diameter | Φ57″ |
|---|---|---|
| Max. workpiece size | Φ57″ × 63″ | |
| Table load capacity (evenly distributed) (including pallet) | 5952 lbs | |
| Table | Max. spindle speed | 500 rpm |
| Max. torque (cont. rating) | 3434 N・m | |
| Spindle motor (cont. rating) | 40 kW (53 HP) | |
| Rapid traverse rate (C-axis) | 25 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 42 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 74″ |
| Y-axis | 49″ | |
| Z-axis | 53″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 205″ × 367″ |
| Machine height | 169″ | |
| Machine weight | 109128 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter | Φ59″ |
|---|---|---|
| Max. workpiece size | Φ59″ × 63″ | |
| Table load capacity (evenly distributed) (including pallet) | 8818 lbs | |
| Table | Max. spindle speed | 500 rpm |
| Max. torque (cont. rating) | 3434 N・m | |
| Spindle motor (cont. rating) | 40 kW (53 HP) | |
| Rapid traverse rate (C-axis) | 25 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 42 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 74″ |
| Y-axis | 49″ | |
| Z-axis | 53″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 205″ × 328″ |
| Machine height | 169″ | |
| Machine weight | 99208 lbs |
* When X-axis is at minus end: Φ43.31″
Manufacturers producing large, high-value components across New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec rely on A.W. Miller Technical Sales for Mazak machine selection, application engineering, installation, and factory-certified service. As an authorized Mazak distributor, we help customers evaluate whether the Integrex e-1250V AG is the right solution for machining oversized components with integrated gear manufacturing while providing support from implementation through long-term production.
The Mazak Integrex e-1250V AG combines high-torque vertical turning, milling, drilling, boring, and simultaneous 5-axis machining with specialized gear skiving, gear hobbing, and gear milling on a single multi-tasking platform. Purpose-built to finish complete power transmission assemblies up to **Ø57.09” (1,450 mm)** in diameter and table payload capacities up to **11,023 lbs (5,000 kg)**, it provides an expansive large-part work envelope. Driven by an ultra-rigid bridge double-column construction and a powerful **10,000 RPM 50-taper (CAT No. 50)** milling spindle, the system utilizes conversational MAZATROL Smooth Gear Cutting software. This allows operators to execute heavy metal removal, full gear teeth profiling, and advanced in-machine gear measurement inspection entirely within a single workholding position.
The Mazak Integrex e-1250V AG is commonly used to manufacture:
The Integrex e-1250V AG is engineered for manufacturers producing exceptionally large components, allowing multiple machining and gear cutting operations to be completed without transferring the workpiece between machines.
Its rigid double-column construction and vertical table provide stable support throughout long machining cycles, helping maintain precise alignment between gear features and critical machined surfaces.
Turning, milling, 5-axis machining, gear skiving, gear hobbing, and gear milling are completed on one platform, reducing setup time while improving feature-to-feature accuracy.
Integrated gear measurement verifies gear geometry before the part leaves the machine, helping streamline production while supporting consistent part quality.
The Mazak Integrex e-1250V AG is designed for large-scale components up to Ø57.09” (1,450 mm) that require vertical turning, milling, simultaneous 5-axis machining, and specialized gear cutting (skiving, hobbing, and milling) within a single, continuous workholding setup. It is heavily applied across the power generation, aerospace, mining, and heavy industrial manufacturing sectors.
The machine safely accommodates oversized parts up to Ø57.09” (1,450 mm) in maximum workpiece diameter and supports table weights up to 11,023 lbs (5,000 kg). Its vertical configuration uses gravity to stabilize large castings and forgings throughout the entire machining cycle.
For the vast majority of large power transmission applications, yes. The platform combines gear skiving, hobbing, and milling toolpaths alongside traditional turning and milling. This lets job shops finish gears, internal splines, and precision-machined features on the same platform without moving the workpiece to a separate hobbing machine.
The vertical double-column bridge architecture maximizes structural stiffness and dampens severe vibration under high cutting loads. This design effectively minimizes tool deflection, improves surface finishes, and maintains precise, repeatable accuracy during long machining runs on parts up to 11,023 lbs.
Yes. Armed with specialized inspection software and internal touch probes, the machine performs continuous in-process gear measurement. This allows operators to fully verify gear geometry, lead accuracy, and pitch deviation before removing the part from the table, completely avoiding post-process coordinate measuring machine (CMM) tracking delays.