INTEGREX e-1250V/8 AG

Revolutionize Complex Part Production

The INTEGREX e-1250V/8 AG HYBRID Multi-Tasking machine is a pinnacle of Mazak engineering excellence. This powerhouse combines full 5-axis machining, robust turning operations, and efficient pallet-changing capabilities to productively process large, complex parts. This Mazak multi-tasking machine is ideal for aerospace, heavy construction, and energy industries as it effortlessly handles challenging materials like titanium, aluminum, and steel. As a result, it’s perfect for manufacturing jet engine casings, gearboxes, and more.

Integrex e-1250V/8 Features:

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • SMOOTH Gear Check Plus for in-machine measuring
  • Part size range up to 57.09″ in diameter and 62.99″ high
  • Direct-drive table eliminates backlash for high accuracy machining
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Powerful turning spindle delivers heavy-duty performance
  • Tool storage capacities from 42 to 162 tools offer high flexibility
  • Tool magazine located near CNC for quick visual tooling checks
  • Two-pallet changer facilitates unattended machining
  • Integrates with optional PALLETECH System for lights-out operation
SPECIFICATION  
Capacity Maximum Machining Diameter 57.090 in / 1450 mm
Maximum Machining Length 62.990 in / 1600 mm
Main Spindle Chuck Size 40 in / 1000 mm
Maximum Speed 500 rpm
Motor Output (30 minute rating) 53.3 hp / 40 kw
Milling Spindle B-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 50.0 hp / 37 kw
Feed Axes Travel (X Axis) 73.82 in / 1875 mm
Travel (Y Axis) 49.21 in / 1250 mm
Travel (Z Axis) 52.95 in / 1335 mm

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Description

INTEGREX e-1250V/8 AG is a Complete Suite for Gear Production

Equipped with the HYBRID AUTO GEAR (AG) package, this Mazak multi-tasking machine features a comprehensive range of SMOOTH TECHNOLOGY solutions, ensuring DONE IN ONE® gear production. The SMOOTH Gear Cutting software package, including Gear Skiving, Gear Hobbing, and Gear Milling, allows for efficient production of external and internal spur, helical, and spline-type gears. In-machine gear measuring with SMOOTH Gear Check Plus guarantees precision in every cut.

 

Enhanced Accuracy and Automation

This Mazak multi-tasking machine eliminates inaccuracies and reduces work-in-process inventory because it can perform milling, turning, boring, and drilling operations in single setups. In addition, the direct-drive table eradicates backlash for smoother, high-precision rotation during heavy-duty cutting. It also features a two-pallet changer to promote unattended operations and off-cycle part setup, streamlining your production process for maximum efficiency.

 

Mazak Integrex: The Future of CNC Machining Solutions

The INTEGREX e-1250V/8 AG HYBRID is more than just a machine; it’s a transformative solution for businesses aiming to excel in the production of highly complex parts. With its advanced multi-tasking capabilities, precision engineering, and comprehensive gear production suite, it represents the zenith of Mazak’s Integrex CNC machining solutions. Elevate your manufacturing capabilities with this multi-tasking machining center and embark on a journey to operational excellence.

 

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