The Mazak Integrex e-1600V is a powerful multitasking machine engineered for precision, flexibility, and efficiency in high-stakes manufacturing environments. Ideal for aerospace, energy, and large-scale industrial sectors, this model delivers unmatched capabilities for machining complex parts in a single setup. It combines turning, milling, and gear manufacturing with advanced automation features, streamlining operations and reducing lead times.
Integrex e-1600v Features:
| Model | Integrex e-1600V/10, Integrex e-1600V/10S |
|---|---|
| Tool shank | 50 |
| Max. workpiece size | 80.71 × 62.99, 90.55 × 66.3 |
| Max Workpiece Diameter | 80.71" |
| Max Machining Length | 62.99" |
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The Mazak Integrex e-1600V is a powerful multi-surface machining center designed for large-part manufacturing. This multitasking machine combines turning, milling, drilling, and gear-cutting operations into one setup. As a result, it reduces cycle times, eliminates secondary operations, and saves valuable floor space. Built for industries such as aerospace, energy, and heavy equipment, the e-1600V ensures that complex components are produced with precision and efficiency.
The Integrex e-1600V features a generous vertical work envelope and a rigid tilting B-axis spindle, making it ideal for oversized components like turbine housings, pressure vessels, and gear housings. In addition, the direct-drive rotary table provides backlash-free movement for smooth and accurate machining on all surfaces. This capability is particularly valuable for gear manufacturing because it ensures consistent surface quality and maintains tight tolerances. By combining multiple processes into one cycle, the e-1600V supports higher throughput and better part integrity.
Equipped with Mazak’s Smooth CNC control, the e-1600V offers intuitive programming, AI-driven parameter optimization, and real-time diagnostics. These tools help operators fine-tune machining conditions, reduce downtime, and maintain repeatable accuracy across long production runs. In addition, the e-1600V integrates seamlessly with Mazak’s Palletech system, gantry loaders, and other automation solutions. This makes it a strong choice for shops targeting lights-out production and improved workforce utilization. In conclusion, the Integrex e-1600V delivers precision, versatility, and scalability—making it one of the most capable multitasking machines for modern industrial manufacturing.
| Model | Integrex e-1600V/10, Integrex e-1600V/10S |
|---|---|
| Tool shank | 50 |
| Max. workpiece size | 80.71 × 62.99, 90.55 × 66.3 |
| Max Workpiece Diameter | 80.71" |
| Max Machining Length | 62.99" |
| Capacity | Max. machining diameter | Φ81″ |
|---|---|---|
| Max. workpiece size | Φ81″ × 63″ | |
| Table load capacity (evenly distributed) (including pallet) | 11023 lbs | |
| Table | Max. spindle speed | 300 rpm |
| Max. torque (cont. rating) | 3434 N・m | |
| Spindle motor (cont. rating) | 40 kW (53 HP) | |
| Rapid traverse rate (C-axis) | 20 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 42 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 91″ |
| Y-axis | 63″ | |
| Z-axis | 53″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 244″ × 381″ |
| Machine height | 179″ | |
| Machine weight | 127866 lbs |
| Capacity | Max. machining diameter | Φ91″ |
|---|---|---|
| Max. workpiece size | Φ91″ × 66″ | |
| Table load capacity (evenly distributed) (including pallet) | 15432 lbs | |
| Table | Max. spindle speed | 300 rpm |
| Max. torque (cont. rating) | 3434 N・m | |
| Spindle motor (cont. rating) | 40 kW (53 HP) | |
| Rapid traverse rate (C-axis) | 20 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 42 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 85″ |
| Y-axis | 63″ | |
| Z-axis | 53″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 274″ × 343″ |
| Machine height | 179″ | |
| Machine weight | 102954 lbs |
A.W. Miller Technical Sales helps manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec evaluate whether the Mazak Integrex e-1600V is the right solution for machining large infrastructure and energy-sector components. Our application engineers work with customers to review part design, tooling requirements, machining strategy, and production goals while providing factory-certified installation, training, service, and ongoing technical support.
The Mazak Integrex e-1600V is a heavy-duty vertical multi-tasking machining center designed for exceptionally large components up to **Ø80.71” (2,050 mm)** or **Ø90.55″ (2,300 mm)** in diameter that demand extensive turning and precision machining in a single machining environment. Its robust vertical gantry-style architecture supports massive workpieces weighing between **11,023 lbs (5,000 kg)** and **15,432 lbs (7,000 kg)** on its direct-drive turning table. Powered by a high-torque **50-taper (CAT No. 50)** milling spindle delivering **10,000 RPM**, it seamlessly integrates turning, milling, drilling, boring, tapping, and simultaneous 5-axis machining. This dynamic architecture produces complex features on large industrial parts without transferring the component between multiple machine assets, preserving original datums.
The Mazak Integrex e-1600V is commonly used to manufacture:
The e-1600V is designed for industries where large components support continuous operation of power generation, mining, energy, and heavy industrial equipment, making machining reliability as important as machining capacity.
Completing turning and simultaneous 5-axis machining on the same machine helps maintain positional accuracy between critical sealing surfaces, bores, mounting features, and complex machined geometries.
By completing multiple machining operations before removing the workpiece, manufacturers can minimize crane moves and unnecessary handling of large, high-value components.
The Integrex e-1600V combines heavy-duty turning with advanced milling capabilities, allowing intricate machining operations to be completed on large castings and fabricated structures without interrupting production flow.
The Integrex e-1600V is engineered for large-scale industrial infrastructure and energy sector parts up to Ø90.55” in maximum diameter. It is optimized for heavy castings and forgings like turbine casings, large compressor housings, subsea valves, mining components, and power generation assemblies.
A vertical configuration utilizes gravity to provide stable support for heavy workpieces up to 15,432 lbs while simplifying access to multiple machining surfaces, making it well suited for large castings and infrastructure components without experiencing structural deflection.
Yes. The platform natively combines heavy vertical turning with an independent, high-torque 10,000 RPM 50-taper milling spindle. This allows turning, milling, drilling, boring, tapping, and full simultaneous 5-axis contouring to be completed in a single workholding position.
Machining all features in a single setup completely removes the alignment errors caused by repeated manual part re-clamping. This preserves the original workpiece datum, maintains accurate true-position tolerances between critical bores, and slashes expensive crane material handling times.
While both are high-rigidity vertical multitasking platforms, the Integrex e-1600V provides a significantly expanded physical workspace envelope to handle larger workpiece diameters up to Ø90.55”, extended vertical axis travel, and a heavier table load capacity reaching up to 15,432 lbs.