The Mazak Integrex e-800H multi-tasking machine is specifically designed for industries that require extra-large part production such as aerospace, construction machinery, and energy. By combining robust power, exceptional torque, and pinpoint accuracy, it’s ideal for processing workpieces with load capacities of up to 15 tons, including workholding. As a result, it’s engineered to handle the demands of large-scale production without compromising on performance.
Integrex e-800H Features:
| Model | INTEGREX e-800H |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 51.18″ |
| Max Machining Length | 172.44", 251.18", 329.92" |
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The Mazak Integrex e-800H is a high-performance multitasking machine designed for complex, large-part production. It combines turning, milling, boring, and drilling into a single setup, cutting cycle times and eliminating multiple part transfers. Its rigid construction and long bed design handle oversized components with accuracy, making it ideal for aerospace, energy, and heavy equipment applications. In addition, the e-800H delivers the flexibility and repeatability required to maintain tight tolerances in demanding production runs.
The Integrex e-800H supports a full range of automation for machine tools, including gantry loaders, pallet changers, and robotic systems. This automation-ready design enables lights-out machining and reduces operator intervention. In addition, adaptive control systems monitor performance in real time, maintaining consistency and minimizing downtime. These features make it easier for shops to scale operations while improving throughput and reducing labor costs.
Built as a robust CNC machining center, the Integrex e-800H uses Mazak’s Smooth CNC Control for simple programming and fast setups. It supports both Mazatrol conversational and EIA/ISO modes, making it easy for operators to switch between job types. Real-time diagnostics and parameter adjustments keep production running without interruption. Combined with a high-torque spindle and advanced tool changers, this Mazak multitasking machine delivers precise results, reliable performance, and strong ROI in contract manufacturing environments.
| Model | INTEGREX e-800H |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 51.18″ |
| Max Machining Length | 172.44", 251.18", 329.92" |
| Bed length | Bed length type | 4000U |
|---|---|---|
| Main spindle | Max. spindle speed | 700 rpm |
| Spindle motor (40%ED) | 45 kW (60 HP) | |
| Spindle motor (cont. rating) | 45 kW (60 HP) | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | CAT50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 51″ |
| Y-axis | 32″ | |
| Z-axis | 172″ | |
| Rapid traverse rate | X-axis | 709 IPM |
| Y-axis | 709 IPM | |
| Z-axis | 945 IPM | |
| Tailstock | Tailstock center | No.100 Metric center |
| Max. thrust force | 16860 lbs | |
| Machine size | Machine width × length | 472″ × 236″ |
| Machine height | 183″ | |
| Machine weight | 173280 lbs |
* Chuck size (option) Main spindle: 24″ – 50″
The Mazak Integrex e-800H is a large horizontal multi-tasking machine for heavy shafts, rolls, rotors, and energy components. Bed length, work support, B-axis milling, lower-turret, and second-spindle options can be configured around demanding long-part processes. A.W. Miller Technical Sales is an authorized Mazak distributor serving manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, with applications engineering, installation, training, and factory-certified service.
Part selection begins with a heavy-duty horizontal turning envelope, long-bed options, B-axis milling spindle, lower turret, and available second-spindle processing. The final configuration should account for workholding, part support, B-axis and tool reach, turning demand, probing, automation, and the complete operation sequence.
Typical production candidates include:
Integrex e-800H addresses long, heavy, large-diameter shafts, rotors, rolls, housings, and energy components with substantial milling content.
Selected configurations can combine chucking with tailstock, steady-rest, and bed-length options matched to part stiffness and cutting load.
The B-axis spindle provides angular access, but tool length, holder stiffness, Y-axis reach, part clearance, and spindle power set the limit.
Integrex e-800H can divide heavy turning work, support simultaneous cuts, and reduce non-cutting time while the milling spindle handles other features.
It addresses long, heavy, large-diameter shafts, rotors, rolls, housings, and energy components with substantial milling content.
Selected configurations can combine chucking with tailstock, steady-rest, and bed-length options matched to part stiffness and cutting load.
The B-axis spindle provides angular access, but tool length, holder stiffness, Y-axis reach, part clearance, and spindle power set the limit.
It can divide heavy turning work, support simultaneous cuts, and reduce non-cutting time while the milling spindle handles other features.
Foundation, machine length, part handling, steady-rest access, chip system, utilities, tooling, inspection, and service clearances require coordinated review.