Unparalleled Multi-Tasking Capability
The Mazak Integrex e-500H combines CNC turning and machining centers into a highly advanced multi-tasking platform. It allows for turning, milling, boring, and drilling operations in a single setup, greatly reducing processing time and improving workflow efficiency. This makes it a powerful tool for efficient production across various industries.
Integrex e-500H Features:
| Model | INTEGREX e-500H, INTEGREX e-500H-S |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 32.28″ |
| Max Machining Length | 62.91", 122.91", 162.91" |
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The Mazak Integrex e-500H is a powerful 5-axis multitasking manufacturing system engineered for large-part production. This machining center combines heavy-duty turning and high-speed milling in a single, fully integrated platform. Therefore, it eliminates multiple setups, boosts part accuracy, and reduces overall lead time. In addition, its long bed length, extended Y-axis travel, and high spindle torque make it ideal for complex geometries and oversized components. Because of its size and strength, the Integrex e-500H stands out in sectors requiring robust machinery and tight tolerances. As a result, its well-suited for companies operating in aerospace, energy, and transportation —especially where adaptivity and dimensional precision are essential.
The Integrex e-500H is equipped with SmoothAi CNC Control, enhancing programming accuracy, simulation capabilities, and adaptive machining performance. Designed to integrate seamlessly with multitasking manufacturing systems, it supports the creation of intelligent, connected production environments without the need for major infrastructure changes. Additionally, the e-500H pairs efficiently with automated loading systems for CNC, enabling smooth part handling and uninterrupted machining cycles. This reduces operator intervention, increases consistency, and ensures dependable output across long production runs. Aligned with modern CNC automation strategies, the e-500H offers a scalable, future-ready solution for manufacturers focused on productivity and reliability.
Shops that prioritize flexible production benefit from the performance and stability on the Integrex e-500H. Its architecture supports a wide range of precision turning equipment, helping teams deliver repeatable, high-quality results on complex parts. Furthermore, it adapts easily to new tooling, materials, and part designs—making it future-ready for evolving manufacturing needs. This ability to scale with production also strengthens its role in advanced CNC automation environments.
| Model | INTEGREX e-500H, INTEGREX e-500H-S |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 32.28″ |
| Max Machining Length | 62.91", 122.91", 162.91" |
| Bed length | Bed length type | 1500U |
|---|---|---|
| Main spindle | Max. spindle speed | 3300 rpm |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | CAT50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 34″ |
| Y-axis | 20″ | |
| Z-axis | 63″ | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Tailstock | Tailstock feedrate | 236 IPM |
| Tailstock center | MT No.5 | |
| Max. thrust force | 3372 lbs | |
| Machine size | Machine width × length | 257″ × 181″ |
| Machine height | 127″ | |
| Machine weight | 49824 lbs |
* Chuck size (option) Main spindle: 15″/18″/21″
| Bed length | Bed length type | 1500U |
|---|---|---|
| Main spindle | Max. spindle speed | 3300 rpm |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Second spindle | Max. spindle speed | 3300 rpm |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | CAT50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 34″ |
| Y-axis | 20″ | |
| Z-axis | 63″ | |
| B-axis | -30° to +210° | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 281″ × 181″ |
| Machine height | 127″ | |
| Machine weight | 52469 lbs |
* Chuck size (option) Main spindle: 15″/18″/21″ Second spindle: 15″/18″/21″
The Mazak Integrex e-500H is a large horizontal multi-tasking center for long shafts, rotors, valves, and heavy industrial components. Its configuration centers on heavy turning, B-axis milling, boring, and configurable long-part support, giving manufacturers a defined platform for parts whose critical features depend on controlled access, stable workholding, and repeatable datum management. A.W. Miller provides regional applications engineering and service support from initial process review through installation, training, and production follow-up.
The e-500H is designed around substantial workpieces that require turning and prismatic features across an extended bed rather than repeated moves between a lathe and machining center. Machine selection should account for the complete workpiece and fixture envelope, material, spindle load, required tool reach, magazine or turret demand, probing, chip control, and automation plan. Published travels, capacities, spindle ratings, rotary ranges, tool limits, and maximum loads must be checked against the exact machine configuration and part process before purchase.
Parts and processes commonly evaluated for the Mazak Integrex e-500H include:
Tailstock and steady-rest strategies can support shafts through turning, drilling, and milling sequences.
The B-axis spindle reaches cross holes, keyways, flats, and angular features along the component.
The chuck, table fixture, tailstock, or steady-rest arrangement must support cutting forces from both turning and milling directions. Clearance for the B-axis spindle and access to critical diameters should be verified before the operation sequence is finalized.
Turning tools, rotating cutters, boring tools, probes, and special holders compete for magazine or turret capacity. A complete tool list helps define reach, interference, sister-tool demand, and where in-process measurement can protect the highest-value features.
Integrex e-500H is built around heavy turning, B-axis milling, boring, and configurable long-part support. That combination can protect feature relationships and remove handling steps when the part is a technical fit.
Features that must remain aligned across different faces or processes benefit most. Examples include bores, diameters, cross holes, angled ports, contours, gear-related geometry, and second-end details as applicable.
No. It can support high-mix or recurring production depending on setup time, tooling, workholding, and automation. The economic case should compare completed-part cycle time and handling, not spindle time alone.
Probing can establish work offsets, verify critical stock, and check selected features in cycle. Final inspection requirements remain tied to the drawing, tolerance stack, and quality plan.
Plan tools by operation, reach, holder clearance, rigidity, life, and magazine demand. Special heads, gear tools, long-reach cutters, or redundant sister tools should be identified before the machine is specified.