The Mazak Integrex e-RAMTEC V is a powerful 5-axis vertical machining center engineered for high-precision manufacturing of large and complex components. This advanced ram spindle machining center delivers exceptional performance for deep hole boring, milling, and turning—all in a single setup.
Integrex e-RAMTEC V Features:
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The Mazak Integrex e-RAMTEC V is a complete large component machining solution designed for industries that demand precision and performance. For example, it’s ideal for aerospace, energy, and heavy equipment manufacturing applications. With the ability to handle oversized and complex parts, it offers exceptional structural rigidity, accuracy, and versatility for multi-surface and deep internal machining applications. Its robust design ensures consistent performance across extended machining cycles, even under heavy loads.
As an advanced ram spindle machining center, the Integrex e-RAMTEC V features a powerful turning spindle paired with a vertically mounted ram spindle capable of a 900 mm stroke. This configuration enables precise internal and external operations, including large-diameter inner face turning and milling. In addition, its thermal stability and rigid construction support high-torque cutting for excellent dimensional control and machining quality across complex geometries.
The Integrex e-RAMTEC V is a high-precision deep hole boring machine, ideal for internal diameter machining at significant depths. For example, its vertical ram spindle eliminates extended tooling, to decrease vibration and improve straightness, roundness, and surface finish. The machine also delivers full 5-axis vertical machining capability with a B-axis tilting spindle and C-axis rotary table. As a result, it supports simultaneous multi-face operations, minimizes setups, and accelerate throughput. This integration of turning, milling, boring, and drilling functions makes it a powerful and efficient solution for large-part manufacturing.
| Capacity | Max. machining diameter | Φ49″ |
|---|---|---|
| Max. workpiece size | Φ49″ × 49″ | |
| Table load capacity (evenly distributed) (including pallet) | 5952 lbs | |
| Table | Max. spindle speed | 500 rpm |
| Max. torque (40%ED) | 2178.8 N・m | |
| Max. torque (cont. rating) | 1598 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (C-axis) | 18 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 192 N・m | |
| Max. torque (cont. rating) | 19.3 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 74″ |
| Y-axis | 42″ | |
| Z-axis | 63″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 286″ × 308″ |
| Machine height | 203″ | |
| Machine weight | 101413 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter | Φ79″ |
|---|---|---|
| Max. workpiece size | Φ20″ × 57″ | |
| Table load capacity (evenly distributed) (including pallet) | 11023 lbs | |
| Table | Max. spindle speed | 300 rpm |
| Max. torque (40%ED) | 2178.8 N・m | |
| Max. torque (cont. rating) | 1598.3 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (C-axis) | 9 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 192 N・m | |
| Max. torque (cont. rating) | 19.3 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 74″ |
| Y-axis | 42″ | |
| Z-axis | 57″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 260″ × 382″ |
| Machine height | 204″ | |
| Machine weight | 116845 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter | Φ93″ |
|---|---|---|
| Max. workpiece size | Φ93″ × 71″ | |
| Table load capacity (evenly distributed) (including pallet) | 15432 lbs | |
| Table | Max. spindle speed | 250 rpm |
| Max. torque (40%ED) | 4828.1 N・m | |
| Max. torque (cont. rating) | 3914.2 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 45 kW (60 HP) | |
| Rapid traverse rate (C-axis) | 7 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 192 N・m | |
| Max. torque (cont. rating) | 19.3 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 120″ |
| Y-axis | 67″ | |
| Z-axis | 71″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 314″ × 474″ |
| Machine height | 248″ | |
| Machine weight | 192243 lbs |
* When X-axis is at minus end: Φ43.31″
A.W. Miller Technical Sales helps manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec evaluate whether the Mazak Integrex e-RAMTEC V is the right solution for machining large components with deep internal features and complex geometries. Our application engineers work closely with customers to review part design, tooling requirements, machining strategy, and production goals while providing installation, training, application support, and factory-certified service.
The Mazak Integrex e-RAMTEC V combines vertical turning with a heavy-duty RAM-type spindle that extends machining reach without sacrificing rigidity. Turning, milling, drilling, boring, tapping, and simultaneous 5-axis machining can all be performed on a single platform, giving manufacturers access to internal bores, deep cavities, and hard-to-reach features that are difficult to machine on conventional vertical turning centers.
The Mazak Integrex e-RAMTEC V is commonly used to manufacture:
The RAM-type spindle provides the reach required to machine deep bores, recessed pockets, and internal surfaces that are difficult to access with conventional spindle designs.
The heavy-duty RAM construction supports demanding cutting operations while maintaining stability during long-reach milling and boring applications.
Large components can be turned, bored, milled, drilled, and finished without transferring the workpiece to separate horizontal boring mills or machining centers.
The e-RAMTEC V is designed for components with intricate internal geometries, intersecting bores, and precision-machined sealing surfaces commonly found in energy and heavy industrial applications.
The Integrex e-RAMTEC V features a heavy-duty RAM-type spindle that provides additional reach for machining deep internal features while maintaining the rigidity required for precision cutting.
A RAM-type spindle is designed for machining components with deep bores, internal cavities, and recessed features where additional spindle extension is required without compromising machining stability.
The Integrex e-RAMTEC V is commonly used in power generation, nuclear energy, shipbuilding, oil and gas, heavy industrial manufacturing, and large-scale pump and valve production.
Manufacturers commonly machine turbine casings, pump housings, valve bodies, gearbox housings, hydroelectric equipment, nuclear components, and other large castings with complex internal features.
For many applications, yes. The machine combines vertical turning with RAM-style milling and boring capabilities, allowing manufacturers to complete operations that would traditionally require multiple machine tools.
The additional spindle reach allows tooling to access deep internal features while maintaining the rigidity needed for accurate boring, milling, and finishing operations on large workpieces.