Integrex e-RAMTEC V

The Mazak Integrex e-RAMTEC V is a powerful 5-axis vertical machining center engineered for high-precision manufacturing of large and complex components. This advanced ram spindle machining center delivers exceptional performance for deep hole boring, milling, and turning—all in a single setup.

Integrex e-RAMTEC V Features:

5-axis vertical machining center for complex, multi-surface operations
Integrated ram spindle for heavy-duty, high-torque cutting
Deep hole boring machine capability for large component machining
Designed for large component machining solutions in aerospace, energy, and heavy equipment industries
Multi-tasking platform combines turning, milling, and boring operations efficiently
Supports long tool reach and high rigidity for precision performance
Compatible with automation and advanced CNC control systems

Model	INTEGREX e-RAMTEC V/8, INTEGREX e-RAMTEC V/10, INTEGREX e-RAMTEC V/12
Tool shank	50
Max. workpiece size	49.21 × 49.21, 78.74 × 56.69, 92.52 × 70.87
Max Workpiece Diameter	49.21", 78.74", 92.52"
Chuck Size	40", 56"
Max Machining Length	49.2", 56.7"

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Description

Engineered for Large Component Machining Solutions

The Mazak Integrex e-RAMTEC V is a complete large component machining solution designed for industries that demand precision and performance. For example, it’s ideal for aerospace, energy, and heavy equipment manufacturing applications. With the ability to handle oversized and complex parts, it offers exceptional structural rigidity, accuracy, and versatility for multi-surface and deep internal machining applications. Its robust design ensures consistent performance across extended machining cycles, even under heavy loads.

Purpose-Built Ram Spindle Machining Center

As an advanced ram spindle machining center, the Integrex e-RAMTEC V features a powerful turning spindle paired with a vertically mounted ram spindle capable of a 900 mm stroke. This configuration enables precise internal and external operations, including large-diameter inner face turning and milling. In addition, its thermal stability and rigid construction support high-torque cutting for excellent dimensional control and machining quality across complex geometries.

Deep Hole Boring and 5-Axis Vertical Machining Capabilities

The Integrex e-RAMTEC V is a high-precision deep hole boring machine, ideal for internal diameter machining at significant depths. For example, its vertical ram spindle eliminates extended tooling, to decrease vibration and improve straightness, roundness, and surface finish. The machine also delivers full 5-axis vertical machining capability with a B-axis tilting spindle and C-axis rotary table. As a result, it supports simultaneous multi-face operations, minimizes setups, and accelerate throughput. This integration of turning, milling, boring, and drilling functions makes it a powerful and efficient solution for large-part manufacturing.

Additional Information

Model	INTEGREX e-RAMTEC V/8, INTEGREX e-RAMTEC V/10, INTEGREX e-RAMTEC V/12
Tool shank	50
Max. workpiece size	49.21 × 49.21, 78.74 × 56.69, 92.52 × 70.87
Max Workpiece Diameter	49.21", 78.74", 92.52"
Chuck Size	40", 56"
Max Machining Length	49.2", 56.7"

Specifications

Integrex e-RAMTEC V/8

Capacity	Max. machining diameter	Φ49″
	Max. workpiece size	Φ49″ × 49″
	Table load capacity (evenly distributed) (including pallet)	5952 lbs
Table	Max. spindle speed	500 rpm
	Max. torque (40%ED)	2178.8 N･m
	Max. torque (cont. rating)	1598 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	30 kW (40 HP)
	Rapid traverse rate (C-axis)	18 rpm
	Min. indexing angle increment (C-axis)	0.0001°
Milling spindle	Max. spindle speed	10000 rpm
	Max. torque (40%ED)	192 N･m
	Max. torque (cont. rating)	19.3 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	30 kW (40 HP)
	Min. indexing angle increment (B-axis)	0.0001°
Automatic tool changer	Tool shank	CAT No.50
	Tool storage capacity	40
	Max. tool diameter	Φ5″
	Max. tool diameter (without adjacent tool)	Φ10″
	Max. tool length (from gauge line)	26″
	Max. tool weight	66 lbs
Travel	X-axis	74″
	Y-axis	42″
	Z-axis	63″
	B-axis	150°
	C-axis	360°
Rapid traverse rate	X-axis	1654 IPM
	Y-axis	1654 IPM
	Z-axis	1654 IPM
Machine size	Machine width × length	286″ × 308″
	Machine height	203″
	Machine weight	101413 lbs

* When X-axis is at minus end: Φ43.31″

Integrex e-RAMTEC V/10

Capacity	Max. machining diameter	Φ79″
	Max. workpiece size	Φ20″ × 57″
	Table load capacity (evenly distributed) (including pallet)	11023 lbs
Table	Max. spindle speed	300 rpm
	Max. torque (40%ED)	2178.8 N･m
	Max. torque (cont. rating)	1598.3 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	30 kW (40 HP)
	Rapid traverse rate (C-axis)	9 rpm
	Min. indexing angle increment (C-axis)	0.0001°
Milling spindle	Max. spindle speed	10000 rpm
	Max. torque (40%ED)	192 N･m
	Max. torque (cont. rating)	19.3 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	30 kW (40 HP)
	Min. indexing angle increment (B-axis)	0.0001°
Automatic tool changer	Tool shank	CAT No.50
	Tool storage capacity	40
	Max. tool diameter	Φ5″
	Max. tool diameter (without adjacent tool)	Φ10″
	Max. tool length (from gauge line)	26″
	Max. tool weight	66 lbs
Travel	X-axis	74″
	Y-axis	42″
	Z-axis	57″
	B-axis	150°
	C-axis	360°
Rapid traverse rate	X-axis	1654 IPM
	Y-axis	1654 IPM
	Z-axis	1654 IPM
Machine size	Machine width × length	260″ × 382″
	Machine height	204″
	Machine weight	116845 lbs

* When X-axis is at minus end: Φ43.31″

INTEGREX e-RAMTEC V/12

Capacity	Max. machining diameter	Φ93″
	Max. workpiece size	Φ93″ × 71″
	Table load capacity (evenly distributed) (including pallet)	15432 lbs
Table	Max. spindle speed	250 rpm
	Max. torque (40%ED)	4828.1 N･m
	Max. torque (cont. rating)	3914.2 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	45 kW (60 HP)
	Rapid traverse rate (C-axis)	7 rpm
	Min. indexing angle increment (C-axis)	0.0001°
Milling spindle	Max. spindle speed	10000 rpm
	Max. torque (40%ED)	192 N･m
	Max. torque (cont. rating)	19.3 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	30 kW (40 HP)
	Min. indexing angle increment (B-axis)	0.0001°
Automatic tool changer	Tool shank	CAT No.50
	Tool storage capacity	40
	Max. tool diameter	Φ5″
	Max. tool diameter (without adjacent tool)	Φ10″
	Max. tool length (from gauge line)	26″
	Max. tool weight	66 lbs
Travel	X-axis	120″
	Y-axis	67″
	Z-axis	71″
	B-axis	150°
	C-axis	360°
Rapid traverse rate	X-axis	1575 IPM
	Y-axis	1575 IPM
	Z-axis	1575 IPM
Machine size	Machine width × length	314″ × 474″
	Machine height	248″
	Machine weight	192243 lbs

* When X-axis is at minus end: Φ43.31″

Mazak Integrex e-RAMTEC V Capabilities, Applications & Regional Support

A.W. Miller Technical Sales helps manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec evaluate whether the Mazak Integrex e-RAMTEC V is the right solution for machining large components with deep internal features and complex geometries. Our application engineers work closely with customers to review part design, tooling requirements, machining strategy, and production goals while providing installation, training, applications support, and factory-certified service.

The Mazak Integrex e-RAMTEC V combines robust vertical turning with a heavy-duty, 50-taper RAM-type spindle that dramatically extends machining reach without sacrificing mechanical rigidity. Engineered to process massive, heavy-duty industrial components up to Ø78.74” (2,000 mm) in maximum diameter, it effortlessly handles heavy roughing and fine finishing operations. High-torque turning, 5,000 RPM milling, deep boring, drilling, tapping, and simultaneous 5-axis machining can all be performed on a single multi-tasking platform. This specialized architecture gives manufacturers access to deep internal bores, complex cavities, and hard-to-reach features that are physically impossible to machine on conventional vertical turning centers.

Applications

The Mazak Integrex e-RAMTEC V is commonly used to manufacture:

Hydroelectric turbine housings and runner hubs
Large high-pressure valve bodies and fluid control valves
Oversized steam turbine casings and power casings
Critical nuclear power components with micro-metric tolerances
Large pump casings and multi-stage compressor housings
Heavy ship propulsion components and marine drive seals
Heavy industrial gearbox housings and transmission casings
Energy, oilfield, and process equipment castings requiring deep boring

Why Manufacturers Choose the Mazak Integrex e-RAMTEC V

Reach Deep Internal Features

The RAM-type spindle provides the structural reach required to machine deep bores, recessed pockets, and internal surfaces that are difficult to access with conventional spindle designs.

Maintain Rigidity During Extended Reach Machining

The heavy-duty RAM construction supports demanding cutting operations while maintaining stability during long-reach milling and boring applications.

Complete Internal and External Machining on One Machine

Large components can be turned, bored, milled, drilled, and finished without transferring the workpiece to separate horizontal boring mills or machining centers.

Machine Complex Industrial Castings

The e-RAMTEC V is designed for components with intricate internal geometries, intersecting bores, and precision-machined sealing surfaces commonly found in energy and heavy industrial applications.

What makes the Mazak Integrex e-RAMTEC V different from other Integrex V-Series machines?

What is a RAM-type spindle used for?

Which industries commonly use the Integrex e-RAMTEC V?

What types of parts are typically machined on the Integrex e-RAMTEC V?

Can the Integrex e-RAMTEC V replace a vertical turning center and a boring mill?

Why is the RAM spindle beneficial for large industrial components?

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