The Mazak Integrex e-RAMTEC V is a powerful 5-axis vertical machining center engineered for high-precision manufacturing of large and complex components. This advanced ram spindle machining center delivers exceptional performance for deep hole boring, milling, and turning—all in a single setup.
Integrex e-RAMTEC V Features:
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The Mazak Integrex e-RAMTEC V is a complete large component machining solution designed for industries that demand precision and performance. For example, it’s ideal for aerospace, energy, and heavy equipment manufacturing applications. With the ability to handle oversized and complex parts, it offers exceptional structural rigidity, accuracy, and versatility for multi-surface and deep internal machining applications. Its robust design ensures consistent performance across extended machining cycles, even under heavy loads.
As an advanced ram spindle machining center, the Integrex e-RAMTEC V features a powerful turning spindle paired with a vertically mounted ram spindle capable of a 900 mm stroke. This configuration enables precise internal and external operations, including large-diameter inner face turning and milling. In addition, its thermal stability and rigid construction support high-torque cutting for excellent dimensional control and machining quality across complex geometries.
The Integrex e-RAMTEC V is a high-precision deep hole boring machine, ideal for internal diameter machining at significant depths. For example, its vertical ram spindle eliminates extended tooling, to decrease vibration and improve straightness, roundness, and surface finish. The machine also delivers full 5-axis vertical machining capability with a B-axis tilting spindle and C-axis rotary table. As a result, it supports simultaneous multi-face operations, minimizes setups, and accelerate throughput. This integration of turning, milling, boring, and drilling functions makes it a powerful and efficient solution for large-part manufacturing.
| Capacity | Max. machining diameter | Φ49″ |
|---|---|---|
| Max. workpiece size | Φ49″ × 49″ | |
| Table load capacity (evenly distributed) (including pallet) | 5952 lbs | |
| Table | Max. spindle speed | 500 rpm |
| Max. torque (40%ED) | 2178.8 N・m | |
| Max. torque (cont. rating) | 1598 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (C-axis) | 18 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 192 N・m | |
| Max. torque (cont. rating) | 19.3 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 74″ |
| Y-axis | 42″ | |
| Z-axis | 63″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 286″ × 308″ |
| Machine height | 203″ | |
| Machine weight | 101413 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter | Φ79″ |
|---|---|---|
| Max. workpiece size | Φ20″ × 57″ | |
| Table load capacity (evenly distributed) (including pallet) | 11023 lbs | |
| Table | Max. spindle speed | 300 rpm |
| Max. torque (40%ED) | 2178.8 N・m | |
| Max. torque (cont. rating) | 1598.3 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (C-axis) | 9 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 192 N・m | |
| Max. torque (cont. rating) | 19.3 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 74″ |
| Y-axis | 42″ | |
| Z-axis | 57″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length | 260″ × 382″ |
| Machine height | 204″ | |
| Machine weight | 116845 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter | Φ93″ |
|---|---|---|
| Max. workpiece size | Φ93″ × 71″ | |
| Table load capacity (evenly distributed) (including pallet) | 15432 lbs | |
| Table | Max. spindle speed | 250 rpm |
| Max. torque (40%ED) | 4828.1 N・m | |
| Max. torque (cont. rating) | 3914.2 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 45 kW (60 HP) | |
| Rapid traverse rate (C-axis) | 7 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 192 N・m | |
| Max. torque (cont. rating) | 19.3 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 120″ |
| Y-axis | 67″ | |
| Z-axis | 71″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 314″ × 474″ |
| Machine height | 248″ | |
| Machine weight | 192243 lbs |
* When X-axis is at minus end: Φ43.31″
The Mazak Integrex e-RAMTEC V is a large vertical multi-tasking machine with a ram spindle for deep internal access. It combines vertical turning, boring, drilling, and articulated 5-axis milling on engine cases, energy housings, rings, and other high-value components. Manufacturers in A.W. Miller’s territory can work with Mazak-trained application engineers and service technicians from machine selection through production support. A.W. Miller Technical Sales is an authorized Mazak distributor serving manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, with applications engineering, installation, training, and factory-certified service.
Part selection begins with a large gantry-style work area, vertical turning table, articulating B-axis milling spindle, and ram spindle configuration for deep internal access. The final configuration should be checked against the part, fixture, tooling, spindle demand, and automation plan.
Part families matched to the Mazak Integrex e-RAMTEC V include:
The ram extends cutting access into deep bores, recessed faces, and tall internal geometry while limiting excessive tool projection.
A rotary table performs turning while the articulating milling head supplies angular positioning and simultaneous contouring.
Very large engine cases, energy housings, rings, and structures with deep internal features are primary candidates.
Programming and simulation must account for ram position, head angle, toolholder, part walls, fixture, table, and machine structure.
The ram extends cutting access into deep bores, recessed faces, and tall internal geometry while limiting excessive tool projection.
A rotary table performs turning while the articulating milling head supplies angular positioning and simultaneous contouring.
Very large engine cases, energy housings, rings, and structures with deep internal features are primary candidates.
Programming and simulation must account for ram position, head angle, toolholder, part walls, fixture, table, and machine structure.
Part and fixture mass, crane access, foundation, utilities, shipping path, assembly space, chip handling, and inspection strategy must be reviewed early.