Built for small-part complete machining, the Mazak Integrex i-100 NEO is a compact multi-tasking machine that combines turning, milling, drilling, and angled-feature work. This 6-inch chuck mill-turn center provides 8.27 inches of Y-axis travel and a compact milling spindle for completing complex components in one setup. Main-spindle, second-spindle, and lower-turret configurations allow the machine to be matched to different production requirements.
Integrex i-100 NEO Features:
The Integrex i-100 NEO combines turning and milling within a compact platform for parts that require multiple operations and controlled feature relationships. Its 6-inch chuck and 23.62-inch maximum machining diameter provide capacity for small components, while the milling spindle reaches features that would otherwise require a separate machining center. Consolidating these operations reduces part handling and helps maintain the position of bores, flats, slots, and angled features.
An 8.27-inch Y-axis stroke supports off-center milling and drilling across the machining area. The standard 12,000 rpm milling spindle is suited to steel and cast-iron applications, while an optional 20,000 rpm specification supports small tools and higher cutting speeds. The compact spindle design limits interference with the workpiece and expands tool access around complex geometries.
The base i-100 NEO uses a main turning spindle, while the i-100S NEO adds a second spindle for continuous first- and second-operation machining. The i-100ST NEO adds a lower turret for additional tool capacity and simultaneous processing. These configurations allow the machine to be matched to cycle-time, part-transfer, and unattended-production requirements without changing the core process platform.
| Capacity | Chuck size | 6 inches |
|---|---|---|
| Capacity | Maximum machining diameter | 23.62 inches |
| Capacity | Maximum machining length | 23.22 inches |
| Main spindle | Maximum spindle speed | 6,000 rpm |
| Main spindle | Power requirement (40% ED / continuous) | 11 kW (15 HP) / 7.5 kW (10 HP) |
| Milling spindle | Maximum spindle speed | 12,000 rpm |
| Milling spindle | Power requirement (40% ED / continuous) | 12 kW (16 HP) / 11 kW (15 HP) |
| Tool magazine | Number of tools | 36 |
| Travel | Y-axis | 8.27 inches |
| Travel | Z-axis | 24.80 inches |
| Capacity | Chuck size | 6 inches |
|---|---|---|
| Capacity | Maximum machining diameter | 23.62 inches |
| Capacity | Maximum machining length | 33.46 inches |
| Main spindle | Maximum spindle speed | 6,000 rpm |
| Main spindle | Power requirement (40% ED / continuous) | 11 kW (15 HP) / 7.5 kW (10 HP) |
| Second spindle | Chuck size / maximum speed | 6 inches / 6,000 rpm |
| Milling spindle | Maximum spindle speed | 12,000 rpm |
| Milling spindle | Power requirement (40% ED / continuous) | 12 kW (16 HP) / 11 kW (15 HP) |
| Tool magazine | Number of tools | 36 |
| Travel | Y-axis | 8.27 inches |
| Travel | Z-axis | 34.65 inches |
| Capacity | Chuck size | 6 inches |
|---|---|---|
| Capacity | Maximum machining diameter | 15.75 inches |
| Capacity | Maximum machining length | 33.46 inches |
| Main spindle | Maximum spindle speed | 6,000 rpm |
| Main spindle | Power requirement (40% ED / continuous) | 11 kW (15 HP) / 7.5 kW (10 HP) |
| Second spindle | Chuck size / maximum speed | 6 inches / 6,000 rpm |
| Milling spindle | Maximum spindle speed | 12,000 rpm |
| Milling spindle | Power requirement (40% ED / continuous) | 12 kW (16 HP) / 11 kW (15 HP) |
| Tool magazine | Number of tools | 36 |
| Travel | Y-axis | 8.27 inches |
| Travel | Z-axis | 34.65 inches |
| Lower turret | Stations / X2 / Z2 travel | 12 / 7.87 / 34.65 inches |
The Mazak Integrex i-100 NEO is a compact horizontal multi-tasking center for small components that combine turned diameters with milled, drilled, and angled features. Its B-axis milling spindle brings machining-center capability to a 6-inch chuck platform, allowing critical relationships to remain referenced from one setup. A.W. Miller Technical Sales is an authorized Mazak distributor serving manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, with applications engineering, installation, training, and factory-certified service.
Published base-model capacity includes a 23.62-inch maximum machining diameter, 23.22-inch machining length, 8.27-inch Y-axis travel, and a 12,000 RPM milling spindle. S and ST versions extend machining length to 33.46 inches and add a second spindle or lower turret. Final capacity and configuration should be checked against the part, workholding, tooling, inspection requirements, and automation plan.
Applications evaluated for the Mazak Integrex i-100 NEO include:
A 6-inch chuck and compact milling head provide multi-process access without sizing the machine around substantially larger work.
The 8.27-inch Y-axis stroke supports holes, slots, flats, and milled geometry away from the turning centerline.
The standard 12,000 RPM spindle addresses general cutting, while the 20,000 RPM option supports small tools and higher surface speeds.
S and ST configurations add back working and overlapping operations when the part and cycle-time target justify them.
Its B-axis milling spindle and Y-axis travel allow multi-face milling, drilling, and angled machining in the same setup as turning.
Mazak publishes 23.22 inches for the i-100 NEO. The i-100S NEO and i-100ST NEO extend the published length to 33.46 inches.
It is most relevant to small-diameter tools, aluminum, and operations requiring higher surface speed. Torque and power must still be checked across the programmed speed range.
The base machine uses a main spindle. The i-100S adds a second spindle, and the i-100ST adds both a second spindle and lower turret.
It is evaluated for compact parts with meaningful turning and milling content where eliminating transfers helps control feature location and setup time.