Delivering maximum versatility, high precision and throughput for smaller complex parts in single setups, the Mazak Integrex i-150 combines capabilities of a high-powered turning center and full-function machining center. The programmable, workpiece handling device allows milling operations to the back face.
This machine configuration works to minimize fixtures, tools, handling and non-cut time, reduces lead-time and improves part accuracy by eliminating multiple setups. With 5-axis machining capability, it processes fully prismatic parts from solid blocks or castings (chucked or bar fed), round parts, or highly contoured parts.
Integrex i-150 Features:
| Model | INTEGREX i-150 |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 13.39" |
| Max Machining Length | 15.16" |
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The Mazak Integrex i-150 lathe turning systems deliver powerful multi-tasking in a compact footprint. This model combines turning and milling operations with full 5-axis capability, enabling efficient production of complex parts in a single setup. Built for small-to-medium-sized components, the i-150 excels in high-mix environments where optimized floor space and flexibility are critical. This Mazak machining center features a high-speed milling spindle capable of up to 12,000 rpm and dual spindles for smooth part transfer. Additionally, it supports tight-tolerance work and complex geometries, while the ergonomic flat-front design and large window access enhances operator visibility and streamlines automation integration.
Mazak’s Smooth CNC Control enhances the i-150 with intelligent functionality. This system includes digital twin support, adaptive programming, and real-time feedback. As a result, operators reduce cycle time and increase part accuracy. Thermal stability systems further support consistency over long production runs. This compact unit aligns with manufacturers using lathe turning systems for precision work. It also complements production cells that rely on spare machining components, streamlining transitions between tasks while maintaining process quality.
With its multi-process capabilities, the Integrex i-150 is an ideal fit for shops focused on precision, flexibility, and space efficiency. Built on a compact 5-axis platform, it delivers high-performance machining for complex parts while optimizing floor space and cycle time. Whether integrated into a lean production line or used as a standalone unit, the i-150 increases throughput without sacrificing quality. As a Mazak machine dealer, we recommend the i-150 as a smart solution for precision components and adaptable manufacturing environments.
| Model | INTEGREX i-150 |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 13.39" |
| Max Machining Length | 15.16" |
| Capacity | Max. machining length | 15″ |
|---|---|---|
| Main spindle | Chuck size | 6″ |
| Max. spindle speed | 5000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (20%ED) | 36 N・m | |
| Max. torque (cont. rating) | 14 N・m | |
| Spindle motor (20%ED) | 7.5 kW (10 HP) | |
| Spindle motor (cont. rating) | 3 kW (4 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 36 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ5″ | |
| Max. tool length (from gauge line) | 8″ | |
| Max. tool weight | 11 lbs | |
| Travel | X-axis | 15″ |
| Y-axis | 8″ | |
| Z-axis | 17″ | |
| B-axis | -10° to 190° | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 91″ × 98″ |
| Height | 98″ | |
| Machine weight | 16093 lbs |
A.W. Miller Technical Sales provides the Mazak Integrex i-150 to manufacturers across New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec. Our team assists with machine selection, application engineering, installation, training, and factory-certified service to help manufacturers get the most from their investment.
The Mazak Integrex i-150 expands the capabilities of compact multi-tasking machining by providing a larger **Ø15.75” (400 mm)** maximum machining diameter while maintaining the full flexibility of simultaneous 5-axis tool motion. Built for manufacturers producing precision components with demanding geometry, the platform combines a high-torque turning spindle with a powerful **12,000 RPM** live tooling milling spindle. Its orthogonal machine layout allows multiple operations to be completed in a single workholding setup, which optimizes spindle uptime, cuts overall floor-to-floor cycle times, and maintains tight feature concentricity on complex workpieces.
The Mazak Integrex i-150 is commonly used to manufacture:
The Integrex i-150 offers increased turning capacity over smaller platforms, allowing manufacturers to produce a wider range of precision components without increasing floor space.
Simultaneous 5-axis machining provides tool access to multiple faces and compound angles, reducing the need for secondary setups on complex workpieces.
Completing turning and milling operations in one setup helps maintain precise alignment throughout the machining process while reducing dimensional variation between operations.
The Integrex i-150 supports both prototype work and repeat production, making it an effective solution for manufacturers producing a wide variety of precision-machined components.
The Integrex i-150 is designed for manufacturers producing compact, precision components up to Ø15.75” that require both intensive turning and simultaneous 5-axis milling. It is widely applied across the aerospace, medical device, industrial automation, and fluid power manufacturing fields.
Unlike a conventional turning center that relies on basic live tooling, the Integrex i-150 integrates a full, tilting milling spindle capable of 12,000 RPM and multi-axis travel. This allows complex 3D contours, deep boring, and off-center milling features to be executed without moving the part to another machine.
Yes. The machine’s simultaneous 5-axis capability and robust B-axis tilt enable the cutting tool to approach the workpiece from virtually any orientation. Angled holes, intricate contours, and complex surfaces are machined accurately during the primary operational cycle.
Yes. The machine features rapid programming interfaces via the MAZATROL CNC system, allowing operators to change over and set up new part configurations efficiently. This layout makes the asset equally profitable for short-run prototyping and repeat production.
Typical parts include multi-ported hydraulic manifolds, surgical instrumentation, custom aerospace fittings, robotic arm joints, high-pressure precision valves, and specialized complex tooling components.
By combining turning, milling, drilling, and boring operations into one Done-In-One setup, the platform minimizes manual part handling, shortens total manufacturing lead times, and eliminates the tolerance stack-up errors caused by moving parts between individual machines.