Delivering maximum versatility, high precision and throughput for smaller complex parts in single setups, the Mazak Integrex i-150 combines capabilities of a high-powered turning center and full-function machining center. The programmable, workpiece handling device allows milling operations to the back face.
This machine configuration works to minimize fixtures, tools, handling and non-cut time, reduces lead-time and improves part accuracy by eliminating multiple setups. With 5-axis machining capability, it processes fully prismatic parts from solid blocks or castings (chucked or bar fed), round parts, or highly contoured parts.
Integrex i-150 Features:
| Model | INTEGREX i-150 |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 13.39" |
| Max Machining Length | 15.16" |
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The Mazak Integrex i-150 lathe turning systems deliver powerful multi-tasking in a compact footprint. This model combines turning and milling operations with full 5-axis capability, enabling efficient production of complex parts in a single setup. Built for small-to-medium-sized components, the i-150 excels in high-mix environments where optimized floor space and flexibility are critical. This Mazak machining center features a high-speed milling spindle capable of up to 12,000 rpm and dual spindles for smooth part transfer. Additionally, it supports tight-tolerance work and complex geometries, while the ergonomic flat-front design and large window access enhances operator visibility and streamlines automation integration.
Mazak’s Smooth CNC Control enhances the i-150 with intelligent functionality. This system includes digital twin support, adaptive programming, and real-time feedback. As a result, operators reduce cycle time and increase part accuracy. Thermal stability systems further support consistency over long production runs. This compact unit aligns with manufacturers using lathe turning systems for precision work. It also complements production cells that rely on spare machining components, streamlining transitions between tasks while maintaining process quality.
With its multi-process capabilities, the Integrex i-150 is an ideal fit for shops focused on precision, flexibility, and space efficiency. Built on a compact 5-axis platform, it delivers high-performance machining for complex parts while optimizing floor space and cycle time. Whether integrated into a lean production line or used as a standalone unit, the i-150 increases throughput without sacrificing quality. As a Mazak machine dealer, we recommend the i-150 as a smart solution for precision components and adaptable manufacturing environments.
| Model | INTEGREX i-150 |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 13.39" |
| Max Machining Length | 15.16" |
| Capacity | Max. machining length | 15″ |
|---|---|---|
| Main spindle | Chuck size | 6″ |
| Max. spindle speed | 5000 rpm | |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (20%ED) | 36 N・m | |
| Max. torque (cont. rating) | 14 N・m | |
| Spindle motor (20%ED) | 7.5 kW (10 HP) | |
| Spindle motor (cont. rating) | 3 kW (4 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 36 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ5″ | |
| Max. tool length (from gauge line) | 8″ | |
| Max. tool weight | 11 lbs | |
| Travel | X-axis | 15″ |
| Y-axis | 8″ | |
| Z-axis | 17″ | |
| B-axis | -10° to 190° | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 91″ × 98″ |
| Height | 98″ | |
| Machine weight | 16093 lbs |
The Mazak Integrex i-150 is a compact horizontal multi-tasking center for small complex shafts, medical components, fittings, and precision chucking parts. Its configuration centers on turning, Y-axis travel, and programmable B-axis milling in a compact envelope, giving manufacturers a defined platform for parts whose critical features depend on controlled access, stable workholding, and repeatable datum management. A.W. Miller Technical Sales supports machine selection, process development, installation, training, and factory-certified service throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec. A.W. Miller Technical Sales is an authorized Mazak distributor serving manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, with applications engineering, installation, training, and factory-certified service.
The i-150 offers true B-axis tool orientation for small work where fixed live-tool stations would limit access or force additional setups. Machine selection should account for the complete workpiece and fixture envelope, material, spindle load, required tool reach, magazine or turret demand, probing, chip control, and automation plan. Published travels, capacities, spindle ratings, rotary ranges, tool limits, and maximum loads must be checked against the exact machine configuration and part process before purchase.
Parts and processes commonly evaluated for the Mazak Integrex i-150 include:
The milling spindle approaches angled and off-center features while maintaining short tool reach.
Turning, drilling, milling, and second-end work can be organized around one machine cycle when properly configured.
The chuck, table fixture, tailstock, or steady-rest arrangement must support cutting forces from both turning and milling directions. Clearance for the B-axis spindle and access to critical diameters should be verified before the operation sequence is finalized.
Turning tools, rotating cutters, boring tools, probes, and special holders compete for magazine or turret capacity. A complete tool list helps define reach, interference, sister-tool demand, and where in-process measurement can protect the highest-value features.
The i-150 offers true B-axis tool orientation for small work where fixed live-tool stations would limit access or force additional setups. It is most valuable when that capability removes a documented setup, access, stability, or throughput constraint.
Keeping related features within a controlled setup reduces datum transfers. Accuracy still depends on workholding, thermal state, tooling, probing, cutting forces, and the actual tolerance requirement.
Potentially. Reliable unattended production requires proven tool life, chip control, part seating, in-process checks, alarm recovery, and an automation package matched to the workpiece.
The machine is commonly evaluated for Turning, drilling, milling, and second-end work can be organized around one machine cycle when properly configured.. Those examples are starting points rather than substitutes for a part review.
Provide representative drawings or models, material and stock data, annual quantities, tolerances, existing process times, required inspection, preferred tooling, and available floor and utility information.