Integrex i-630V AG

Unlock unparalleled efficiency and precision in your manufacturing processes with the Integrex i-630V AG Multi-Tasking machine. This advanced system merges full 5-axis milling capabilities, robust turning operations, and convenient pallet-changing features with the innovative Auto Gear (AG) package. Aimed at achieving DONE IN ONE® gear and part production, it’s tailored for large, complex components, streamlining production by minimizing inaccuracies and eliminating the need for work-in-progress inventory.

INTEGREX i-630V AG Features:

SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears.
SMOOTH Gear Check Plus for in-machine measuring.
Handles parts up to 41.34″ in diameter and 39.37″ high.
Spindle selection addresses various metal removal requirements.
Tilting B-axis allows for full 5-axis machining.
Powerful turning spindle delivers heavy-duty performance.
Automatic tool changer offers continuous machining operations.
Tool storage capacities from 43 to 160 tools offer high flexibility.
2-pallet changer facilitates unattended machining.
Square or round pallets available for 2-pallet changer.
Integrates with optional PALLETECH System for lights-out operations.
MAZATROL SmoothX CNC offers industry’s fastest processing times.

Model	Integrex i-630V/6 AG, Integrex i-630V/6S AG
Max Workpiece Diameter	41.34"
Max Machining Length	39.37"
Chuck Size	32"

$1.00

Description

Engineered for High-Performance Machining

The Mazak Integrex i-630V AG is designed for industries that demand accuracy, repeatability, and agility. It supports complex part production for aerospace, energy, and heavy equipment sectors. In addition, it features high-speed and high-torque spindle options to provide flexibility for a wide range of applications. Mazak also put in a dual-pallet changer to boosts uptime by allowing one pallet to run while the other is prepared to streamline workflows and support lights-out manufacturing. This robust design maintains excellent machining accuracy across long production cycles.

Innovative Gear Production with Integrated Precision Machine Tools

The i-630V AG features Mazak’s Smooth Gear software for easy conversational programming and efficient gear machining. For example, it synchronizes milling and main spindles to create complex gear profiles in a single process. This allows O.D. spur and helical gear hobbing directly on the machine, removing the need for secondary operations. Optional in-machine measurement and deburring also reduce part handling and maintain production quality.

Future-Ready Digital Manufacturing

The Integrex i-630V AG unites multiple capabilities into one platform, helping manufacturers cut setup changes and reduce lead times. In addition, its dual-pallet operation and precision machine tool integration make it ideal for scaling production capacity. This machine is a cornerstone for high-performance machining operations and a future-ready investment for shops focused on digital manufacturing solutions.

Additional Information

Model	Integrex i-630V/6 AG, Integrex i-630V/6S AG
Max Workpiece Diameter	41.34"
Max Machining Length	39.37"
Chuck Size	32"

Specifications

Integrex i-630V/6 AG

Capacity	Max. machining diameter	Φ41″
	Max. workpiece size	Φ41″ × 39″
	Table load capacity (evenly distributed) (including pallet)	3858 lbs
Table	Max. spindle speed	550 rpm
	Max. torque (cont. rating)	3120 N･m
	Spindle motor (cont. rating)	37 kW (50 HP)
	Rapid traverse rate (C-axis)	50 rpm
	Min. indexing angle increment (C-axis)	0.0001°
Milling spindle	Max. spindle speed	10000 rpm
	Max. torque (40%ED)	353 N･m
	Max. torque (cont. rating)	248 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	30 kW (40 HP)
	Rapid traverse rate (B-axis)	30 rpm
	Min. indexing angle increment (B-axis)	0.0001°
Automatic tool changer	Tool shank	CAT No.50
	Tool storage capacity	43
	Max. tool diameter	Φ5″
	Max. tool diameter (without adjacent tool)	Φ10″
	Max. tool length (from gauge line)	20″
	Max. tool weight	66 lbs
Travel	X-axis	56″
	Y-axis	41″
	Z-axis	41″
	B-axis	150°
	C-axis	360°
Rapid traverse rate	X-axis	2047 IPM
	Y-axis	2047 IPM
	Z-axis	2047 IPM
Machine size	Machine width × length	220″ × 302″
	Machine height	148″
	Machine weight	77162 lbs

* When X-axis is at minus end: Φ43.31″

Integrex i-630V/6S AG

Capacity	Max. machining diameter	Φ49″
	Max. workpiece size	Φ49″ × 55″
	Table load capacity (evenly distributed) (including pallet)	3858 lbs
Table	Max. spindle speed	550 rpm
	Max. torque (cont. rating)	3120 N･m
	Spindle motor (cont. rating)	37 kW (50 HP)
	Rapid traverse rate (C-axis)	50 rpm
	Min. indexing angle increment (C-axis)	0.0001°
Milling spindle	Max. spindle speed	10000 rpm
	Max. torque (40%ED)	353 N･m
	Max. torque (cont. rating)	248 N･m
	Spindle motor (40%ED)	37 kW (50 HP)
	Spindle motor (cont. rating)	30 kW (40 HP)
	Rapid traverse rate (B-axis)	30 rpm
	Min. indexing angle increment (B-axis)	0.0001°
Automatic tool changer	Tool shank	CAT No.50
	Tool storage capacity	43
	Max. tool diameter	Φ5″
	Max. tool diameter (without adjacent tool)	Φ10″
	Max. tool length (from gauge line)	20″
	Max. tool weight	66 lbs
Travel	X-axis	56″
	Y-axis	41″
	Z-axis	41″
	B-axis	150°
	C-axis	360°
Rapid traverse rate	X-axis	2047 IPM
	Y-axis	2047 IPM
	Z-axis	2047 IPM
Machine size	Machine width × length	234″ × 300″
	Machine height	148″
	Machine weight	73194 lbs

* When X-axis is at minus end: Φ43.31″

Mazak Integrex i-630V AG Capabilities, Applications & Regional Support

The Mazak Integrex i-630V AG is a vertical multi-tasking center with gear-manufacturing capability for large gears, rings, housings, and rotational aerospace or energy parts. Its configuration centers on vertical turning, B-axis five-axis milling, and integrated gear-process functions, giving manufacturers a defined platform for parts whose critical features depend on controlled access, stable workholding, and repeatable datum management. A.W. Miller Technical Sales supports machine selection, process development, installation, training, and factory-certified service throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec. A.W. Miller Technical Sales is an authorized Mazak distributor serving manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec, with applications engineering, installation, training, and factory-certified service.

The AG configuration adds supported gear machining to the i-630V platform so turned datums, milled features, and applicable gear forms can be produced in one coordinated process. Machine selection should account for the complete workpiece and fixture envelope, material, spindle load, required tool reach, magazine or turret demand, probing, chip control, and automation plan. Published travels, capacities, spindle ratings, rotary ranges, tool limits, and maximum loads must be checked against the exact machine configuration and part process before purchase.

Applications

Parts and processes commonly evaluated for the Mazak Integrex i-630V AG include:

large gear housings
aerospace engine rings
energy transmission parts
heavy rotational components

Why Manufacturers Choose the Mazak Integrex i-630V AG

Integrated Gear Features

Gear operations can be planned with the turning and milling sequence instead of being routed automatically to a separate machine.

Stable Vertical Workholding

Large rotational components remain supported on the table while multiple tool orientations are applied.

Gear-Feature Process Development

Gear tooling, cutting method, module or diametral pitch, pressure angle, material condition, and finishing allowance must be evaluated together. The Integrex i-630V AG configuration should be based on the required gear form as well as the surrounding turned and milled geometry.

In-Process Datum Control

Producing journals, bores, mounting faces, and applicable gear features in the same machine helps preserve their positional relationship. Probing and inspection strategy should be established from the drawing rather than added after the cutting process is developed.

Where does the Mazak Integrex i-630V AG fit within its machine family?

Can the Integrex i-630V AG reduce secondary operations?

How does workholding affect a Integrex i-630V AG process?

What materials can be processed on the Integrex i-630V AG?

Why involve A.W. Miller before selecting the Integrex i-630V AG?

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