The Mazak Integrex i-800V is a high-performance CNC machining center designed for complex, large-part manufacturing. This advanced multi-tasking machine combines 5-axis milling and powerful turning with full automation integration for precision and process efficiency.
Integrex i-800V Features:
| Model | INTEGREX i-800V/8, INTEGREX i-800V/8S |
|---|---|
| Tool shank | 50 |
| Max. workpiece size | 59.06 × 59.06, 66.93 × 65.55 |
| Max Workpiece Diameter | 59.06" |
| Max Machining Length | 65.55" |
| Chuck Size |
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The Mazak Integrex i-800V is a heavy-duty vertical CNC machining center built for large, complex components. This multi-tasking machine combines 5-axis milling and turning in a single setup. As a result it reduces part transfers and setup time while improving dimensional accuracy. In addition, its large machining envelope handles workpieces up to 1,500 mm in diameter and 3,000 kg, making it ideal for demanding industrial applications.
The i-800V features a rigid frame and a 10,000 rpm spindle delivering 37 kW (50 HP) for both heavy-duty cutting and high-precision machining. The Mazatrol SmoothX CNC system also supports conversational and EIA/ISO programming to simplify complex tool paths and multi-surface operations. In addition, its adaptive machining features optimize cutting conditions in real time to extend tool life and reduce cycle times. Digital twin compatibility streamlines setup, planning, and verification, ensuring faster changeovers. Built for automation integration, the i-800V supports robotic loading, gantry interfaces, and Mazak Palletech systems for high-efficiency, lights-out production.
As a true multi-tasking machine, the Integrex i-800V performs milling, turning, drilling, and tapping on a single platform. As a result, it reduces the need for multiple machines, improves part quality, and optimizes floor space. For manufacturers seeking precision, flexibility, and high throughput, the i-800V delivers a robust solution that supports modern production demands.
| Model | INTEGREX i-800V/8, INTEGREX i-800V/8S |
|---|---|
| Tool shank | 50 |
| Max. workpiece size | 59.06 × 59.06, 66.93 × 65.55 |
| Max Workpiece Diameter | 59.06" |
| Max Machining Length | 65.55" |
| Chuck Size |
| Capacity | Max. machining diameter (OD)* | Φ59″ |
|---|---|---|
| Max. workpiece size | Φ59″ × 59″ | |
| Table load capacity (evenly distributed) (including pallet) | 6614 lbs | |
| Table | Max. spindle speed | 500 rpm |
| Max. torque (cont. rating) | 3120 N・m | |
| Spindle motor (cont. rating) | 45 kW (60 HP) | |
| Rapid traverse rate (C-axis) | 50 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 353 N・m | |
| Max. torque (cont. rating) | 248 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 43 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 67″ |
| Y-axis | 59″ | |
| Z-axis | 45″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 2047 IPM |
| Y-axis | 2047 IPM | |
| Z-axis | 2047 IPM | |
| Machine size | Machine width × length | 237″ × 344″ |
| Machine height | 157″ | |
| Machine weight | 87412 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter (OD)* | Φ67″ |
|---|---|---|
| Max. workpiece size | Φ67″ × 66″ | |
| Table load capacity (evenly distributed) (including pallet) | 7716 lbs | |
| Table | Max. spindle speed | 500 rpm |
| Max. torque (cont. rating) | 3120 N・m | |
| Spindle motor (cont. rating) | 45 kW (60 HP) | |
| Rapid traverse rate (C-axis) | 50 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 353 N・m | |
| Max. torque (cont. rating) | 248 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 43 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 67″ |
| Y-axis | 59″ | |
| Z-axis | 45″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 2047 IPM |
| Y-axis | 2047 IPM | |
| Z-axis | 2047 IPM | |
| Machine size | Machine width × length | 273″ × 329″ |
| Machine height | 157″ | |
| Machine weight | 78593 lbs |
* When X-axis is at minus end: Φ43.31″
A.W. Miller Technical Sales helps manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec determine whether the Mazak Integrex i-800V is the right solution for machining large-diameter components on a vertical multi-tasking platform. Our team evaluates part geometry, machining requirements, and production objectives to recommend the appropriate machine configuration while providing application engineering, installation, training, and factory-certified service.
The Mazak Integrex i-800V is engineered around a vertical spindle configuration that supports large workpieces throughout the machining cycle. Its pallet design, simultaneous 5-axis capability, and multi-tasking functionality allow complex features to be machined while the component remains in a stable vertical position, making it an effective solution for large castings, housings, fabricated weldments, and other heavy precision-machined parts.
The Mazak Integrex i-800V is commonly used to manufacture:
The vertical machine configuration provides stable support for large castings, housings, and fabricated components throughout the machining process, reducing fixturing challenges associated with oversized workpieces.
Simultaneous 5-axis machining allows features on multiple faces to be completed without relocating the component to separate machining equipment, improving feature alignment across complex parts.
Turning, milling, drilling, boring, and tapping operations are performed while the workpiece remains on the machine, reducing the need for multiple fixtures when machining large components.
The Integrex i-800V allows manufacturers to machine a broader range of large industrial components without relying on separate turning centers, machining centers, and boring mills for successive operations.
The Integrex i-800V is commonly used for pump housings, compressor casings, large valve bodies, fabricated weldments, structural castings, wind energy components, and heavy industrial assemblies.
Depending on the machine configuration, the Integrex i-800V can machine workpieces up to 1,700 mm (66.9 in.) in diameter, making it suitable for large industrial manufacturing applications.
For many applications, yes. The Integrex i-800V combines turning and simultaneous 5-axis machining, allowing many large components to be completed on a single machine rather than routing them through multiple operations.
While both are vertical multi-tasking machines, the Integrex i-800V provides greater workpiece capacity for larger-diameter components, making it a better fit for manufacturers producing oversized castings, housings, and heavy industrial parts.
The machine features a CAT/BT 50 milling spindle designed for heavy-duty machining and high material removal rates on large steel, cast iron, and alloy components.