The Mazak Variaxis i-500 is a compact, high-performance 5-axis vertical machining center designed for precision milling of complex parts. Engineered for space-conscious manufacturing environments, it delivers exceptional accuracy and efficiency—ideal for applications in aerospace, medical, and electronics industries.
Variaxis i-500 Features:
| Model | VARIAXIS i-500 |
|---|---|
| Tool shank | 40 |
| Max. workpiece size | 19.69 × 13.78 |
| Max Workpiece Diameter | 19" |
| X Axis Stroke | 14" |
| Y Axis Stroke | 22" |
| Table size | 19.69" |
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The Mazak Variaxis i-500 delivers accurate, high-precision manufacturing for complex part geometries in aerospace, medical, and electronics applications. In addition, its rigid structure and small footprint make it ideal for shops that need advanced capability without sacrificing valuable floor space.
The Variaxis i-500 performs multi-surface CNC milling to complete multiple operations in one setup. This reduces fixturing, shortens cycle times, and improves feature-to-feature accuracy. In addition, a 12,000 RPM spindle with BT40 taper supports fast, high-precision 5-axis CNC machining for consistent results and excellent surface finish on intricate components.
This 5-axis vertical machining center features a high-performance control unit, thermal stability systems, and optimized axis kinematics to minimize error. In addition, it supports automatic tool changers and integrates easily with automation solutions such as gantry loaders for lights-out machining. These features maximize spindle utilization and keep production running efficiently.
| Model | VARIAXIS i-500 |
|---|---|
| Tool shank | 40 |
| Max. workpiece size | 19.69 × 13.78 |
| Max Workpiece Diameter | 19" |
| X Axis Stroke | 14" |
| Y Axis Stroke | 22" |
| Table size | 19.69" |
| Table | Table size | Φ19.69″ × 15.75″ |
|---|---|---|
| Max. workpiece size | Φ19.69″ × 13.78″ | |
| Max. load (evenly distributed) | 661 lbs | |
| Spindle | Tool shank | CAT No.40 |
| Max. spindle speed | 12000 rpm | |
| Max. torque (40%ED) | 53 ft-lbs | |
| Max. torque (cont. rating) | 39 ft-lbs | |
| Spindle motor (40% ED) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 15 kW (20 HP) | |
| Automatic tool changer | Tool storage capacity | 30 |
| Max. tool diameter | Φ4 “ | |
| Max. tool diameter (without adjacent tool) | Φ5 “ | |
| Max. tool length (from gauge line) | 12 “ | |
| Max. tool weight | 18 lbs | |
| Travel | X-axis | 14 “ |
| Y-axis | 22 “ | |
| Z-axis | 20 “ | |
| A-axis | -120° ~ +30° | |
| Distance from table top to spindle nose (table horizontal) | 2 ” to 22 “ | |
| Rapid traverse rate | X-axis | 2362 IPM |
| Y-axis | 2362 IPM | |
| Z-axis | 2205 IPM | |
| Machine size | Machine width × length (MAZATROL SmoothX) | 94 ” × 127 “ |
| Machine height | 117 “ | |
| Machine weight | 17637 lbs |
The Mazak Variaxis i-500 applies simultaneous 5-axis machining within a compact work envelope. It is used for smaller components where multi-face access, shorter tool reach, and control of feature relationships are more important than large table capacity. As an authorized Mazak distributor, A.W. Miller supports process development, tooling and workholding review, machine installation, operator training, and field service across its territory.
The Variaxis i-500 operating range is built around a 19.69 in-class table, compact simultaneous 5-axis work envelope, CAT40 spindle platform, and automation-ready pallet configuration. Final capacity and equipment should be confirmed against the complete part, fixture, tooling, and automation plan.
Applications commonly evaluated for the Mazak Variaxis i-500 include:
Small and medium complex parts with multiple faces, angled holes, pockets, and contoured surfaces are primary candidates.
The i-500 uses a smaller work envelope and footprint; the i-600 provides more clearance for larger parts, fixtures, and tool approach.
Often yes. Tilting the workpiece toward the spindle can provide a more direct approach to deep or angled features.
The part, fixture, table, spindle, holder, tool, and full rotary sweep should be collision-checked together.
Small and medium complex parts with multiple faces, angled holes, pockets, and contoured surfaces are primary candidates.
The i-500 uses a smaller work envelope and footprint; the i-600 provides more clearance for larger parts, fixtures, and tool approach.
Often yes. Tilting the workpiece toward the spindle can provide a more direct approach to deep or angled features.
The part, fixture, table, spindle, holder, tool, and full rotary sweep should be collision-checked together.
Probing can locate the setup, verify datums, check critical features, and support process control during multi-face machining.