This Mazak machining center delivers advanced multi-tasking performance in a compact, highly capable format. Designed to handle complex geometries and demanding production requirements, it integrates milling and turning within a single setup—making it a versatile solution for high-precision, high-mix environments.
Variaxis i-800T Features:
| Model | VARIAXIS i-800T |
|---|---|
| Tool shank | 50 |
| Max. workpiece size | 39.37 × 14.76 |
| Max Workpiece Diameter | 31.50" |
| X Axis Stroke | 28.74" |
| Y Axis Stroke | 33.46" |
| Table size | 31.47" |
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The Mazak Variaxis i-800T is a hybrid CNC machining center designed to handle complex, high-precision parts in one setup. It combines full 5-axis milling and vertical machining with turning in a single platform. This capability eliminates the need for separate machines, reduces part transfers, and improves overall accuracy. As a result, the i-800T supports faster cycle times, lower production costs, and greater process stability. This makes it a strategic choice for manufacturers in aerospace, energy, and automotive sectors that need a reliable 5-axis multi-tasking CNC machine.
Purpose-built as a 5-axis mill-turn center, the Variaxis i-800T performs simultaneous multi-surface machining for large and complex workpieces. Its rigid frame and high-performance spindle maintain dimensional accuracy during heavy cuts and extended runs. In addition, a high-speed automatic tool changer keeps production efficient by minimizing idle time. Together, these features allow shops to maintain precision, even in high-throughput manufacturing environments.
The i-800T uses Mazatrol SmoothX CNC control to simplify advanced part programming and optimize tool paths in real time. Adaptive feed rate control and fast processing speeds shorten cycle times while improving part quality. In addition, SmoothX enables seamless integration into automated workflows, making this machine well-suited for digitally connected, high-volume production cells.
| Model | VARIAXIS i-800T |
|---|---|
| Tool shank | 50 |
| Max. workpiece size | 39.37 × 14.76 |
| Max Workpiece Diameter | 31.50" |
| X Axis Stroke | 28.74" |
| Y Axis Stroke | 33.46" |
| Table size | 31.47" |
| Table | Table size | Φ31.50″ |
|---|---|---|
| Max. workpiece size | Φ39.37″ × 14.76″ | |
| Max. load (evenly distributed) | 2205 lbs | |
| Spindle | Tool shank | CAT No.50 |
| Max. spindle speed | 10000 rpm | |
| Max. torque (40%ED) | 258 ft-lbs | |
| Max. torque (cont. rating) | 156 ft-lbs | |
| Spindle motor (40% ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Automatic tool changer | Tool storage capacity | 30 |
| Max. tool diameter | Φ5 “ | |
| Max. tool diameter (without adjacent tool) | Φ8 “ | |
| Max. tool length (from gauge line) | 16 “ | |
| Max. tool weight | 44 lbs | |
| Travel | X-axis | 630 “ |
| Y-axis | 1100 “ | |
| Z-axis | 600 “ | |
| A-axis | – 130° 〜 + 30° | |
| Distance from table top to spindle nose (table horizontal) | 9 ” to 31 “ | |
| Rapid traverse rate | X-axis | 1654 IPM |
| Y-axis | 1654 IPM | |
| Z-axis | 1654 IPM | |
| Machine size | Machine width × length (MAZATROL SmoothAi) | 106 ” × 220 “ |
| Machine height | 138 “ | |
| Machine weight | 44092 lbs |
The Mazak Variaxis i-800T is available from A.W. Miller Technical Sales throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec. As an authorized Mazak distributor, A.W. Miller provides applications engineering, installation, training, and factory-certified service. Technical support is available for machine configuration, process development, and long-term production requirements.
The Mazak Variaxis i-800T combines simultaneous 5-axis machining with turning capability for larger components that contain both rotational and complex prismatic features. Its tilting rotary table supports multi-axis positioning and contouring while providing the rotational capability required for turning operations. This configuration allows manufacturers to establish a workpiece once and complete turning, milling, drilling, and complex 5-axis operations while maintaining critical relationships between machined features.
The Mazak Variaxis i-800T is commonly used to manufacture:
The Variaxis i-800T provides the work envelope and machining capability required for larger components that combine turned diameters with complex milled, drilled, and contoured features.
Completing turning and milling operations from a common setup helps maintain alignment between bores, diameters, mounting surfaces, bolt patterns, and other features with tight positional requirements.
Fewer workpiece transfers mean fewer opportunities for locating and clamping variation to affect the finished component. This is particularly important when turned and milled features share tight geometric tolerances.
Parts that would traditionally move through separate turning and multi-axis machining operations can remain on one platform, reducing intermediate handling, fixture changes, and work-in-process between operations.
The Mazak Variaxis i-800T is designed for larger, complex components that require both turning and simultaneous 5-axis machining. It is well suited for parts containing cylindrical geometry, precision bores, angled features, pockets, mounting surfaces, and complex contours.
The Variaxis i-800T adds turning capability to the 5-axis machining platform. This allows rotational features and complex milled geometry to be produced on the same machine rather than dividing the process between a lathe and a 5-axis machining center.
Typical components include aerospace engine housings, turbine and compressor parts, large impellers, bearing housings, pump components, valve bodies, flanged parts, and other components that combine rotational and multi-axis geometry.
Keeping the workpiece in a common setup helps preserve the relationship between turned and milled features. This can improve concentricity, positional accuracy, and geometric consistency while reducing errors introduced through repeated locating and clamping.
Each additional setup introduces another locating and clamping operation that can affect feature position. Consolidating turning and 5-axis machining reduces these transitions, helping maintain critical dimensions and geometric relationships throughout the machining process.