Integrex e-500H-S

Seamless Integration of Cutting-Edge Technologies

The Integrex e-500H-S CNC multi-tasking machine is a combination turning and machining center in one sophisticated system. Mazak designed it so that operators can perform turning, milling, boring, drilling, and more all within a single setup. It also features Mazak’s DONE IN ONE® capability to enhance productivity and minimize setup times while reducing workpiece handling. As a result, it’s perfect for producing heavy, large-diameter, shaft-type components across various industries.

Integrex e-500H-S Features:

  • Milling spindle B-axis travel -30 ~ 210 degrees (.0001 degree min index angle)
  • Completely programmable servo driven steady rests (optional)
  • Full 5-axis contouring standard on most models
  • 80 or 120 tool options available
Specification Bed Length – 1500U mm Bed Length – 3000U mm
Capacity Maximum Swing 32.28 in / 820 mm 32.28 in / 820 mm
Maximum Machining Diameter 32.280 in / 820 mm 32.280 in / 820 mm
Maximum Machining Length 60.000 in / 1524 mm 120.000 in / 3048 mm
Main Spindle Chuck Size 15 in 15 in
Maximum Speed 3300 rpm 3300 rpm
Motor Output (30 minute rating) 40.0 hp / 30 kw 40.0 hp / 30 kw
Second Spindle Chuck Size 15 in 15 in
Maximum Speed 3300 rpm 3300 rpm
Motor Output (30 minute rating) 40.0 hp / 30 kw 40.0 hp / 30 kw
Milling Spindle B-Axis Travel 240° 240°
Magazine Capacity 40 40
Maximum Speed 10000 rpm 10000 rpm
Motor Output (15 minute rating) 50.0 hp / 37 kw 50.0 hp / 37 kw
Feed Axes Travel (X Axis) 34.25 in / 870 mm 34.25 in / 870 mm
Travel (Y Axis) 19.68 in / 500 mm 19.68 in / 500 mm
Travel (Z Axis) 62.91 in / 1598 mm 122.91 in / 3122 mm
Travel (W Axis) 60.20 in / 1529 mm 96.97 in / 2463 mm

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Description

Maximize Efficiency with the Integrex e-500H-S Multi-Tasking Machining Center

The Integrex e-500H-S is equipped with dual high-output integral spindle motors across two gear ranges to tackle heavy-duty machining tasks. In addition, the precise drop-worm system offers positioning accuracy comparable to a machining center rotary table. This system operates the machine’s C-axis in 0.0001-degree increments. It also has a secondary spindle that is supported by heavy-duty roller guided trucks for effortless part transfers on large diameter applications.

 

Advanced Machining with Integrex e-H

The Mazak e-H Series for complex parts is the perfect addition to any aerospace machine shop. For example, the advanced tooling and milling capabilities are driven by a high-performance 50 taper, single spindle turret that includes an automatic tool changer. Coupled with a heavy-duty roller gear cam, the B-axis provides excellent indexing and contouring abilities for maximum tool point agility. The features on these Mazak CNC machines make them ideal for aerospace manufacturing by delivering exceptional precision and versatility when producing detailed components.

 

Ensuring Precision and Safety

The Integrex e-500H-S includes a fully programmable, servo-driven steady rest. This ensures the safety and accuracy of machining long shaft workpieces. It also stabilizes the workpiece, and safeguards against potential damages while enhancing the overall machining precision. As a result, the Integrex e-H series is an optimal solution for CNC machine shops in the aerospace industry. 

 

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