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Mazak INTEGREX i-450H ST AG

INTEGREX i-450H ST AG

Unrivaled Versatility

The INTEGREX i-450H ST AG HYBRID multi-tasking machine sets a new standard for machining medium to large complex parts. Integrating the power of high-performance turning with the versatility of a full-function machining center, it produces multiple parts in a single setup. This efficiency highlights Mazak’s advanced 5-axis machining capabilities, tailored for the precise needs of industrial engineering. 

INTEGREX i-450H ST AG Features:

  • Process integration for high accuracy machining, reduction of in-process time and initial cost
  • Quickly and easily makes programs for cutting tool paths and measurement
  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides a rotating B-axis range of 240 degrees
  • XX-tool magazine standard, with XXX-tool options available
  • Accommodates parts up to 26.378″ (670 mm) in diameter
SPECIFICATION BED LENGTH – 1500U MM
Capacity Maximum Machining Diameter 670 mm
Maximum Machining Length 1519 mm
Main Spindle Maximum Speed 3300 rpm
Second Spindle Maximum Speed 4000 rpm
Milling Spindle B-Axis Travel 240°
Maximum Speed 12000 rpm
Feed Axes Travel (X Axis) 695 mm
Travel (X2 Axis) 220 mm
Travel (Y Axis) 300 mm
Travel (Z Axis) 1585 mm
Travel (Z2 Axis) 1539 mm

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Description

INTEGREX i-450H ST AG Precision and Productivity

Equipped with a second turning spindle (S) and a lower turret (T), the machine epitomizes DONE IN ONE® machining. This configuration not only minimizes the need for multiple fixtures, tools, and handling but also significantly cuts down non-cut time. In addition, the HYBRID AUTO GEAR (AG) package, with the comprehensive suite of SMOOTH TECHNOLOGY solutions elevates gear production to new heights. As a result, machinists benefit from the epitome of precision engineering with Mazak 5-Axis multi-tasking technology.

 

Streamlining Production with Advanced Technology

The Integrex i-450H ST AG HYBRID dramatically reduces lead times and enhances part accuracy by eliminating the necessity for multiple setups. With its full 5-axis capability, this machine effortlessly processes fully prismatic parts from solid blocks or castings (chucked or bar-fed work), as well as round or sculptured parts like aerospace components. This gear production versatility boosts precision, speeds up machining, and reduces start-up costs.

 

Comprehensive Solutions for Complex Machining

This machine quickly and easily generates programs for cutting tool paths and measurement. It also efficiently produces datum features, chamfers, edges, and other part features in a single setup. This Mazak 5-axis machining center produces complex parts with high precision and reduced lead times in a variety of applications.

 

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