This powerful vertical turning and milling machine is engineered for high-precision, large-part production. As an advanced multi-tasking machine, it integrates multiple operations—including turning, milling, drilling, and 5-axis machining—into a single platform. Ideal for demanding industrial environments, this large workpiece machining solution has the performance and flexibility required for modern manufacturing.
Integrex e-1850V Features:
| Model | Integrex e-1850V/12, Integrex e-1850V/25S |
|---|---|
| Tool shank | 50 |
| Max. workpiece size | 92.52 × 70.87, 137.8 × 70.87 |
| Max Workpiece Diameter | 95.52" |
| Max Machining Length | 70.87" |
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The Mazak Integrex e-1850V is a high-precision multi-tasking machine designed for complex part production. It combines the capabilities of a vertical turning and milling machine with drilling and 5-axis machining functions in one platform. This configuration eliminates part transfers, reduces setup time, and improves feature-to-feature accuracy. As a result, it streamlines production and supports shops focused on high-output performance with tight tolerances.
Built as a large workpiece machining solution, the e-1850V offers a 2,350 mm swing diameter and 1,800 mm machining height. Its double-column design also provides rigidity for heavy-duty cuts to maintain precision and surface finish across oversized components. In addition, the tilting B-axis spindle and full 5-axis capability make it ideal for machining castings, forgings, and complex geometries. This combination delivers volumetric accuracy and repeatable performance for aerospace, energy, and construction industries.
As advanced manufacturing demands grow, the Integrex e-1850V supports scalable automation, including pallet changers and gantry loaders for lights-out operation. This reduces manual handling and maximizes spindle utilization in high-mix, high-volume environments. In conclusion, this advanced manufacturing equipment delivers a robust, future-ready solution for shops looking to boost throughput, minimize downtime, and maintain consistent precision.
| Model | Integrex e-1850V/12, Integrex e-1850V/25S |
|---|---|
| Tool shank | 50 |
| Max. workpiece size | 92.52 × 70.87, 137.8 × 70.87 |
| Max Workpiece Diameter | 95.52" |
| Max Machining Length | 70.87" |
| Capacity | Max. machining diameter | Φ93″ |
|---|---|---|
| Max. workpiece size | Φ93″ × 71″ | |
| Table load capacity (evenly distributed) (including pallet) | 15432 lbs | |
| Table | Max. spindle speed | 250 rpm |
| Max. torque (cont. rating) | 5307 N・m | |
| Spindle motor (cont. rating) | 37 kW (50 HP) | |
| Rapid traverse rate (C-axis) | 7 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 120″ |
| Y-axis | 73″ | |
| Z-axis | 71″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 278″ × 442″ |
| Machine height | 227″ | |
| Machine weight | 132275 lbs |
| Capacity | Max. machining diameter | Φ138″ |
|---|---|---|
| Max. workpiece size | Φ138″ × 71″ | |
| Table load capacity (evenly distributed) (including pallet) | 33069 lbs | |
| Table | Max. spindle speed | 75 rpm |
| Max. torque (cont. rating) | 19108 N・m | |
| Spindle motor (cont. rating) | 37 kW (50 HP) | |
| Rapid traverse rate (C-axis) | 1 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 260 N・m | |
| Max. torque (cont. rating) | 191 N・m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 26″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 120″ |
| Y-axis | 73″ | |
| Z-axis | 71″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 787 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Machine size | Machine width × length | 375″ × 471″ |
| Machine height | 227″ | |
| Machine weight | 165344 lbs |
A.W. Miller Technical Sales helps manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec evaluate whether the Mazak Integrex e-1850V is the right solution for machining exceptionally large industrial components. Our application engineers review workpiece size, machining strategy, material requirements, and production objectives to recommend the appropriate machine configuration while providing installation, training, application support, and factory-certified service.
The Mazak Integrex e-1850V is a massive vertical multitasking machine built for manufacturers producing components that exceed the practical limits of conventional machining centers. Its vertical multi-tasking architecture provides an expansive work envelope designed for large-diameter parts up to **Ø92.52” (2,350 mm)** and table payloads up to **15,432 lbs (7,000 kg)**. Powered by a heavy-duty, high-torque **50-taper (CAT/BT 50)** milling spindle and a powerful direct-drive vertical turning table, it combines high-capacity turning, milling, drilling, boring, tapping, and simultaneous 5-axis machining into one comprehensive platform capable of producing complex features across substantial workpieces in a single Done-In-One setup.
The Mazak Integrex e-1850V is commonly used to manufacture:
The Integrex e-1850V provides the machining envelope required for large industrial components that cannot be efficiently produced on standard turning centers or machining centers.
Simultaneous 5-axis machining allows angled faces, large bores, mounting pads, and intersecting features to be machined without repeatedly repositioning oversized workpieces.
The machine is designed to maintain machining accuracy throughout extended cutting cycles commonly associated with large castings, forgings, and fabricated assemblies.
The Integrex e-1850V gives manufacturers the ability to take on larger and more complex industrial work that would otherwise require multiple specialized machining systems.
The Integrex e-1850V is engineered for machining exceptionally large, heavy industrial components up to Ø92.52” (2,350 mm). Common applications include massive internal/external ring gears, hydropower turbine runners, heavy industrial gear cases, oversized bearing housings, offshore drilling components, and steel mill machinery.
The e-1850V offers a significantly expanded vertical machining envelope and a robust table capacity that supports workpieces up to 15,432 lbs (7,000 kg). It utilizes a heavy-duty 50-taper spindle architecture designed for heavy material removal on oversized parts that exceed the capacity of conventional multi-tasking machines.
Yes. The machine is structurally optimized with an ultra-rigid base to absorb high cutting forces, making it ideal for large castings, heavy forgings, complex fabricated weldments, and other heavy industrial workpieces that require both aggressive turning and high-accuracy multi-axis milling in a single setup.
Simultaneous 5-axis machining provides better tool access to complex angles and internal geometries while entirely removing the need to repeatedly reposition or re-fixture oversized workpieces. This eliminates cumulative manual handling setup errors and locks in tight true-position alignment between all machined surfaces.
By integrating high-torque vertical turning and multi-axis milling into a single asset, the platform allows manufacturers to complete more complex operations before removing the workpiece. This eliminates transit log bottlenecks across the shop floor and prevents tolerance stack-up errors on high-value components.