Integrex i-100 NEO

Built for small-part complete machining, the Mazak Integrex i-100 NEO is a compact multi-tasking machine that combines turning, milling, drilling, and angled-feature work. This 6-inch chuck mill-turn center provides 8.27 inches of Y-axis travel and a compact milling spindle for completing complex components in one setup. Main-spindle, second-spindle, and lower-turret configurations allow the machine to be matched to different production requirements.

 

Integrex i-100 NEO Features:

  • 6-inch chuck capacity
  • Maximum machining diameter of 23.62 inches
  • 8.27-inch Y-axis travel
  • Standard 12,000 rpm milling spindle
  • Optional 20,000 rpm milling spindle
  • Second-spindle and lower-turret configurations available
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Description
Compact Multi-Tasking for Small Complex Components

The Integrex i-100 NEO combines turning and milling within a compact platform for parts that require multiple operations and controlled feature relationships. Its 6-inch chuck and 23.62-inch maximum machining diameter provide capacity for small components, while the milling spindle reaches features that would otherwise require a separate machining center. Consolidating these operations reduces part handling and helps maintain the position of bores, flats, slots, and angled features.

 

Milling Spindle and Y-Axis Capability

An 8.27-inch Y-axis stroke supports off-center milling and drilling across the machining area. The standard 12,000 rpm milling spindle is suited to steel and cast-iron applications, while an optional 20,000 rpm specification supports small tools and higher cutting speeds. The compact spindle design limits interference with the workpiece and expands tool access around complex geometries.

 

Configuration Options for Complete Part Processing

The base i-100 NEO uses a main turning spindle, while the i-100S NEO adds a second spindle for continuous first- and second-operation machining. The i-100ST NEO adds a lower turret for additional tool capacity and simultaneous processing. These configurations allow the machine to be matched to cycle-time, part-transfer, and unattended-production requirements without changing the core process platform.

 

Integrex i-100 NEO
Capacity Chuck size 6 inches
Capacity Maximum machining diameter 23.62 inches
Capacity Maximum machining length 23.22 inches
Main spindle Maximum spindle speed 6,000 rpm
Main spindle Power requirement (40% ED / continuous) 11 kW (15 HP) / 7.5 kW (10 HP)
Milling spindle Maximum spindle speed 12,000 rpm
Milling spindle Power requirement (40% ED / continuous) 12 kW (16 HP) / 11 kW (15 HP)
Tool magazine Number of tools 36
Travel Y-axis 8.27 inches
Travel Z-axis 24.80 inches

 

Integrex i-100S NEO
Capacity Chuck size 6 inches
Capacity Maximum machining diameter 23.62 inches
Capacity Maximum machining length 33.46 inches
Main spindle Maximum spindle speed 6,000 rpm
Main spindle Power requirement (40% ED / continuous) 11 kW (15 HP) / 7.5 kW (10 HP)
Second spindle Chuck size / maximum speed 6 inches / 6,000 rpm
Milling spindle Maximum spindle speed 12,000 rpm
Milling spindle Power requirement (40% ED / continuous) 12 kW (16 HP) / 11 kW (15 HP)
Tool magazine Number of tools 36
Travel Y-axis 8.27 inches
Travel Z-axis 34.65 inches

 

Integrex i-100ST NEO
Capacity Chuck size 6 inches
Capacity Maximum machining diameter 15.75 inches
Capacity Maximum machining length 33.46 inches
Main spindle Maximum spindle speed 6,000 rpm
Main spindle Power requirement (40% ED / continuous) 11 kW (15 HP) / 7.5 kW (10 HP)
Second spindle Chuck size / maximum speed 6 inches / 6,000 rpm
Milling spindle Maximum spindle speed 12,000 rpm
Milling spindle Power requirement (40% ED / continuous) 12 kW (16 HP) / 11 kW (15 HP)
Tool magazine Number of tools 36
Travel Y-axis 8.27 inches
Travel Z-axis 34.65 inches
Lower turret Stations / X2 / Z2 travel 12 / 7.87 / 34.65 inches