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Mazak INTEGREX i-200 AG

INTEGREX i-200 AG

Elevate Your Manufacturing with the INTEGREX i-200 AG HYBRID

This Mazak 5-axis machine is versatile and efficient to successfully manufacture medium to large complex parts. It merges the power of a high-performance turning center with the capabilities of a full-function machining center to produce parts in single setups. In addition, the innovative HYBRID functionality enhances its prowess in the competitive manufacturing landscape.

INTEGREX i-200 AG Features:

  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
  • 36-tool magazine standard, with 72, 110 and 220-tool options available
  • Accommodates parts up to 25.91″ (658 mm) in diameter
SPECIFICATION BED LENGTH – 1000U MM
Capacity Maximum Machining Diameter 25.910 in / 658 mm
Maximum Machining Length 39.800 in / 1011 mm
Main Spindle Maximum Speed 5000 rpm
Milling Spindle B-Axis Travel 240°
Maximum Speed 12000 rpm
Feed Axes Travel (X Axis) 24.21 in / 615 mm
Travel (Y Axis) 10.24 in / 260 mm
Travel (Z Axis) 42.40 in / 1077 mm

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Description

INTEGREX i-200 AG is Revolutionizing Gear Production

Equipped with the HYBRID AUTO GEAR (AG) package, this machine brings an array of SMOOTH TECHNOLOGY solutions to CNC machining, ensuring DONE IN ONE® gear production. This advanced gear capability facilitates precise and efficient production of external and internal spur, helical, and spline-type gears. In addition, the INTEGREX i-200 AG cuts lead times and elevates part accuracy on fully prismatic parts from solid blocks or castings, round parts, or intricately sculpted components in one seamless operation.

 

Advanced Features for Superior Performance

This 5-axis multi-tasking machining center features a MX Hybrid Roller Guide System to minimize vibration, extend tool life and increase loading capacities. It also has a standard 36-tool magazine, with options to expand to 72, 110, and 220 tools, and a large work envelope to accommodate parts up to 25.91″ (658 mm) in diameter. In addition, the high-capacity milling spindle delivers 30 hp (22 kW) and 12,000 rpm, with a B-axis rotation range of 240 degrees for extensive machining flexibility.

 

Master Complex Part Manufacturing with Mazak Integrex

The INTEGREX i-200 AG HYBRID is more than a machine; it’s a comprehensive solution that integrates milling and turning capabilities with advanced 5-axis multi-tasking technology. By adopting this machine, manufacturers can achieve unparalleled productivity, precision, and flexibility, propelling their operations to new heights in the realm of complex parts manufacturing.

 

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