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Mazak INTEGREX i-450H AG

INTEGREX i-450H AG

A Paradigm of Precision and Versatility

The INTEGREX i-450H AG HYBRID stands as a beacon of Mazak 5-axis integrated machining solutions. It delivers unmatched versatility and efficiency for fabricating medium to large complex parts. This innovative multi-tasking machine combines the power of a high-powered turning center with the comprehensive capabilities of a full-function machining center, facilitating the production of precision parts in single setups.

INTEGREX i-450H AG Features:

  • Process integration for high accuracy machining, reduction of in-process time and initial cost
  • Quickly and easily makes programs for cutting tool paths and measurement
  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides a rotating B-axis range of 240 degrees
  • XX-tool magazine standard, with XXX-tool options available
  • Accommodates parts up to 26.378″ (670 mm) in diameter
SPECIFICATION BED LENGTH – 1000U MM BED LENGTH – 1500U MM
Capacity Maximum Machining Diameter 670 mm 670 mm
Maximum Machining Length 1011 mm 1519 mm
Main Spindle Maximum Speed 3300 rpm 3300 rpm
Milling Spindle B-Axis Travel 240° 240°
Maximum Speed 12000 rpm 12000 rpm
Feed Axes Travel (X Axis) 695 mm 695 mm
Travel (Y Axis) 300 mm 300 mm
Travel (Z Axis) 1077 mm 1585 mm

 

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Description

INTEGREX i-450H AG HYBRID AUTO GEAR Package

This package is part of the SMOOTH TECHNOLOGY solutions that combine DONE IN ONE® gear production with the efficiency and precision of Mazak’s 5-Axis multi-tasking systems. This innovative feature not only streamlines the entire manufacturing process. It also plays a crucial role in drastically reducing lead times and improving part accuracy, making it a game-changer in the manufacturing industry. In addition, by integrating the advanced gear production capability, it’s highly versatile for a wide range of gear types and sizes to enhance production capabilities and overall operational efficiency.

 

Full 5-Axis Capability for Diverse Material Processing

The INTEGREX i-450H AG HYBRID effortlessly handles a wide array of materials, from solid blocks and castings to round and intricately sculpted parts. In addition, this Mazak 5-Axis integrated machining solution has the versatility to machine complex aerospace components. It also has the SMOOTH Gear Cutting software package, which encompasses SMOOTH Gear Skiving, SMOOTH Gear Hobbing, and SMOOTH Gear Milling. This suite of tools enables precision and efficiency on external and internal gears, including spur, helical, and spline types. This comprehensive approach to versatile machining and gear production solidifies the INTEGREX i-450H AG HYBRID’s status as a cornerstone in advanced manufacturing, driving the future of precision engineering with unmatched capabilities. 

 

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