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Mazak Integrex i-500 AG machining center with Smooth Gear Cutting and smart manufacturing capabilities for precision internal and external gear production.

Integrex i-500 AG

Maximizing Precision in Manufacturing with Mazak 

The Integrex i-500 AG multi-tasking machine stands at the forefront of precision manufacturing. It offers unparalleled versatility and throughput for medium to large complex parts. This powerhouse uniquely merges the capabilities of a high-powered turning center with full-function machining to produce intricate components in single setups.

 

INTEGREX i-500 AG Features:

  • Process integration for high accuracy machining, reduction of in-process time and initial cost
  • Quickly and easily makes programs for cutting tool paths and measurement
  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides a rotating B-axis range of 240 degrees
  • Accommodates parts up to 27.56″ (700 mm) in diameter
Model

Integrex i-500 AG, Integrex i-500S AG, Integrex i-500ST AG
Chuck Size

Max Workpiece Diameter

27.56"
Max Machining Length

61.97", 102.13", 121.02"
View Machine Brochure

$1.00

Description
Advanced Gear Production with Smart Manufacturing Integration

The Mazak Integrex i-500 AG is designed specifically for advanced gear production. It machines external and internal spur, helical, and spline-type gears with high precision. The Smooth Gear Cutting software package supports this capability. It includes intelligent modules such as SMOOTH Gear Skiving to maintain consistent gear quality, high efficiency, and repeatable accuracy. As a result, gear workflows become simpler, faster, and more reliable. These features also support high-volume applications in aerospace, energy, and industrial manufacturing.

 

Performance-Driven Design for High-Torque Machining

The Integrex i-500 AG uses Mazak’s MX Hybrid Roller Guide System to reduce vibration and improve cutting accuracy. This system also increases load capacity, which is essential when machining difficult materials. Its high-torque capability extends tool life and stabilizes cutting performance. Additionally, the 240-degree rotating B-axis spindle increases flexibility. This design improves access to complex features and enables efficient part setups in a single configuration.

 

A Smart Manufacturing Solution for Modern Production

The Integrex i-500 AG integrates easily with smart manufacturing systems. It connects with digital platforms and automation equipment to improve throughput and reduce downtime. Its hybrid 5-axis architecture delivers precision, power, and adaptive control. Therefore, it supports manufacturers that require scalability, accuracy, and long-term productivity. With advanced software, automation readiness, and a durable mechanical structure, the i-500 AG sets a higher standard for intelligent, gear-focused machining.

 

Compare to other Mazak Multi-Tasking machines for sale

Additional Information
Model

Integrex i-500 AG, Integrex i-500S AG, Integrex i-500ST AG
Chuck Size

Max Workpiece Diameter

27.56"
Max Machining Length

61.97", 102.13", 121.02"

Integrex i-500AG

Bed length Bed length type 1500U
Capacity Max. machining diameter (upper turret) Φ700 mm
Max. machining length 1529 mm
Main spindle Chuck size 15″
Max. spindle speed 2500 min-1
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Milling spindle Max. spindle speed 12000 min-1
Max. torque (40%ED) 221 N･m
Max. torque (cont. rating) 161 N･m
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 27 kW (36 HP)
Min. B-axis indexing increment 0.0001°
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 36
Max. tool diameter Φ90 mm
Max. tool diameter (without adjacent tool) Φ150 mm
Max. tool length (from gauge line) 500 mm
Max. tool weight 12 kg
Travel X-axis 845 mm
Y-axis 430 mm
Z-axis 1640 mm
B-axis -30° – +210°
Rapid traverse rate X-axis 50000 mm/min
Y-axis 50000 mm/min
Z-axis 50000 mm/min
Tailstock Tailstock center MT No.5
Max. thrust force 10 kN
Machine size Machine width × length *2 3400 mm × 5595 mm
Machine height 2950 mm
Machine weight *3 21700 kg

*1 Value without the operation panel
*2 Weight of machine body and coolant tank (without chip conveyor and coolant)

 

Integrex i-500S AG

Bed length Bed length type 1500U
Capacity Max. machining diameter (upper turret) Φ700 mm
Max. machining length 1529 mm
Main spindle Chuck size 15″
Max. spindle speed 2500 min-1
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Second spindle Chuck size 15″
Max. spindle speed 2500 min-1
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Milling spindle Max. spindle speed 12000 min-1
Max. torque (40%ED) 221 N･m
Max. torque (cont. rating) 161 N･m
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 27 kW (36 HP)
Tool shank height 25 mm
Boring bar shank diameter Φ40 mm
Min. B-axis indexing increment 0.0001°
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 36
Max. tool diameter Φ90 mm
Max. tool diameter (without adjacent tool) Φ150 mm
Max. tool length (from gauge line) 500 mm
Max. tool weight 12 kg
Travel X-axis 845 mm
Y-axis 430 mm
Z-axis 1640 mm
B-axis -30° – +210°
W-axis (second spindle) *1 1610 mm
Rapid traverse rate X-axis 50000 mm/min
Y-axis 50000 mm/min
Z-axis 50000 mm/min
Machine size Machine width × length *2 3400 mm × 5595 mm
Machine height 2950 mm
Machine weight *3 22300 kg

*1 Value with steady rest 1577 mm (62.09”)
*2 Value without the operation panel
*3 Weight of machine body and coolant tank (without chip conveyor and coolant)

 

Integrex i-500ST AG

Bed length Bed length type 1500U
Capacity Max. machining diameter (upper turret) Φ700 mm
Max. machining diameter (lower turret) Φ490 mm
Max. machining length 1529 mm
Main spindle Chuck size 15″
Max. spindle speed 2500 min-1
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Second spindle Chuck size 15″
Max. spindle speed 2500 min-1
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Milling spindle Max. spindle speed 12000 min-1
Max. torque (40%ED) 221 N･m
Max. torque (cont. rating) 161 N･m
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 27 kW (36 HP)
Tool shank height 25 mm
Lower turret Number of tools 9
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 36
Max. tool diameter Φ90 mm
Max. tool diameter (without adjacent tool) Φ150 mm
Max. tool length (from gauge line) 500 mm
Max. tool weight 12 kg
Travel X-axis 845 mm
Y-axis 430 mm
Z-axis 1640 mm
X2-axis (lower turret) 265 mm
Z2-axis (lower turret) 1373 mm
B-axis -30° – +210°
Rapid traverse rate X-axis 50000 mm/min
Y-axis 50000 mm/min
Z-axis 50000 mm/min
X2-axis (lower turret) 40000 mm/min
Z2-axis (lower turret) 40000 mm/min
Machine size Machine width × length *1 3400 mm × 5595 mm
Machine height 2950 mm
Machine weight *2 22700 kg

*1 Value without the operation panel
*2 Weight of machine body and coolant tank (without chip conveyor and coolant)

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