Integrex i-500

Mazak Integrex i-500 Capabilities, Applications & Regional Support

Manufacturers across New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec work with A.W. Miller Technical Sales to evaluate whether the Integrex i-500 fits their production requirements for large, precision-machined components. As an authorized Mazak distributor, we help customers configure the right machine, optimize machining processes, and provide factory-certified support from installation through production.

The Mazak Integrex i-500 combines high-torque CNC turning, milling, drilling, boring, tapping, and full simultaneous 5-axis machining into a single Done-In-One multi-tasking platform. Engineered for large-diameter rotational workpieces up to Ø27.56” (700 mm) and lengths up to 120″, it accommodates a standard 12” or 15” chuck setup. Powered by a high-rigidity 12,000 RPM live tooling milling spindle and a wide 9.84″ Y-axis stroke, its expanded machining envelope gives manufacturers the flexibility to process longer and larger workpieces while completely eliminating secondary operations, improving process consistency, and maximizing machine utilization.

Applications

The Mazak Integrex i-500 is commonly used to manufacture:

• Aerospace structural parts and jet engine casing components
• Large high-pressure pump and heavy compressor shafts
• Heavy industrial gearbox and bearing housings
• Oil and gas high-torque production equipment
• Power generation rotor shafts and turbine components
• Heavy industrial rollers and machine tool spindles
• Heavy equipment drivetrain and axle components
• High-precision complex contract manufacturing parts

Why Manufacturers Choose the Mazak Integrex i-500

Expand Machining Reach

The Integrex i-500 provides additional machining capacity for longer and larger workpieces, allowing manufacturers to seamlessly produce complex components that easily exceed the structural capabilities of smaller multi-tasking machines.

Complete More Operations Without Refixturing

Heavy turning, milling, drilling, boring, tapping, and simultaneous 5-axis contouring are completed on a single rigid platform, reducing manual interventions and intermediate handling throughout the production process.

Maintain Process Consistency

Machining complex components entirely within one setup helps minimize cumulative setup variation from part transfers, while dramatically improving feature-to-feature repeatability from the first part through extended production runs.

Increase Machine Utilization

Consolidating multi-axis machining processes on a single platform eliminates the idle transit and wait time between separate operations, allowing significantly more production to be completed on one machine asset.