Integrex i-500

The Mazak Integrex i-500 is a powerful 5-axis turning and milling center designed for machining large, complex parts in a single setup. It combines high-speed Mazak spindles, smart automation capabilities, and advanced control to deliver unmatched efficiency and precision for high-demand manufacturing environments.

Integrex i-500 Features:

5-Axis Multi-Tasking Capability – Complete complex part machining in one setup.
High-Speed Mazak Spindles (up to 12,000 rpm) – Achieve faster cycle times and superior surface finishes.
Dual Turning Spindles – Enable full part handoff and uninterrupted processing.
Smooth CNC Control – Includes AI programming, digital twin support, and real-time diagnostics.
Extended Y-Axis Travel – Accommodates larger, deeper workpieces.
Automation-Ready Design – Integrates easily with gantries, robots, and loaders.

Chuck Size	10"
Max Workpiece Diameter	27.56"
Max Machining Length	61.97", 102.13", 121.02"

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Description

Engineered for Complex, Oversized Components

The Mazak Integrex i-500 is a high-capacity turning and milling center designed for complex, oversized components. It combines 5-axis machining, extended Y-axis travel, and dual turning spindles to complete parts in a single cycle. With its high-speed Mazak spindles and large-bore turning spindles, the i-500 easily handles long, heavy workpieces. Its flat-front construction and wide door design improve part loading and allow smooth automation integration.

Adaptive Control Systems with Speed and Stability

The Integrex i-500 uses adaptive control systems and high-speed spindles to enhance surface finishes and reduce cycle time. Its large tool magazine and quick-change tooling streamline production and minimize delays. A thermally stable structure maintains dimensional accuracy during long, high-volume runs. Smooth CNC Control adds digital twin simulation, adaptive programming, and real-time diagnostics, enabling machinists to reduce setup time and achieve consistent results.

Versatile Integration for Scalable Operations

This advanced turning and milling center supports flexible production workflows and automation. It integrates with bar feeders and robotic systems, enabling scalable automation without major floor plan changes. As part of a connected manufacturing cell, the i-500 boosts throughput and expands production capabilities while maintaining efficiency.

Additional Information

Chuck Size	10"
Max Workpiece Diameter	27.56"
Max Machining Length	61.97", 102.13", 121.02"

Specifications

Integrex i-500

Bed length	Bed length type	1500U
Capacity	Max. machining diameter (upper turret)	Φ28″
Capacity	Max. machining length	62″
Main spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Milling spindle	Max. spindle speed	12000 rpm
	Max. torque (40%ED)	91.4 N･m
	Max. torque (cont. rating)	67.3 N･m
	Spindle motor (40%ED)	24 kW (32 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
	Min. B-axis indexing increment	0.0001°
Automatic tool changer	Tool shank	HSK-A63
	Tool storage capacity	36
	Max. tool diameter	Φ4″
	Max. tool diameter (without adjacent tool)	Φ6″
	Max. tool length (from gauge line)	20″
	Max. tool weight	26 lbs
Travel	X-axis	33″
	Y-axis	17″
	Z-axis	65″
	B-axis	-30° – +210°
Rapid traverse rate	X-axis	1969 IPM
	Y-axis	1969 IPM
	Z-axis	1969 IPM
Tailstock	Tailstock center	MT No.5
Machine size	Machine width × length	220″ × 134″
	Machine height	116″
	Machine weight	46958 lbs

Integrex i-500S

Bed length	Bed length type	1500U
Capacity	Max. machining diameter (upper turret)	Φ28″
Capacity	Max. machining length	62″
Main spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Second spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Milling spindle	Max. spindle speed	12000 rpm
	Max. torque (40%ED)	91.4 N･m
	Max. torque (cont. rating)	67.3 N･m
	Spindle motor (40%ED)	24 kW (32 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
	Min. B-axis indexing increment	0.0001°
Automatic tool changer	Tool shank	HSK-A63
	Tool storage capacity	36
	Max. tool diameter	Φ4″
	Max. tool diameter (without adjacent tool)	Φ6″
	Max. tool length (from gauge line)h>	20″
	Max. tool weight	26 lbs
Travel	X-axis	33″
	Y-axis	17″
	Z-axis	65″
	B-axis	-30° to +210°
Rapid traverse rate	X-axis	1969 IPM
	Y-axis	1969 IPM
	Z-axis	1969 IPM
Machine size	Machine width × length	220″ × 134″
	Machine height	116″
	Machine weight	48280 lbs

Integrex i-500ST

Bed length	Bed length type	1500U
Capacity	Max. machining diameter (upper turret)	Φ28″
	Max. machining diameter (lower turret)	Φ19″
	Max. machining length	62″
Main spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Second spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Milling spindle	Max. spindle speed	12000 rpm
	Max. torque (40%ED)	91.4 N･m
	Max. torque (cont. rating)	67.3 N･m
	Spindle motor (40%ED)	24 kW (32 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
	Min. B-axis indexing increment	0.0001°
Lower turret	Number of tools	9
Automatic tool changer	Tool shank	HSK-A63
	Tool storage capacity	36
	Max. tool diameter	Φ4″
	Max. tool diameter (without adjacent tool)	Φ6″
	Max. tool length (from gauge line)	20″
	Max. tool weight	26 lbs
Travel	X-axis	33″
	Y-axis	17″
	Z-axis	65″
	X2-axis (lower turret)	11″
	Z2-axis (lower turret)	54″
	B-axis	-30° to +210°
Rapid traverse rate	X-axis	1969 IPM
	Y-axis	1969 IPM
	Z-axis	1969 IPM
	X2-axis (lower turret)	1575 IPM
	Z2-axis (lower turret)	1575 IPM
Machine size	Machine width × length	220″ × 134″
	Machine height	116″
	Machine weight	49162 lbs

Mazak Integrex i-500 Capabilities, Applications & Regional Support

Manufacturers across New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec work with A.W. Miller Technical Sales to evaluate whether the Integrex i-500 fits their production requirements for large, precision-machined components. As an authorized Mazak distributor, we help customers configure the right machine, optimize machining processes, and provide factory-certified support from installation through production.

The Mazak Integrex i-500 combines turning, milling, drilling, boring, tapping, and simultaneous 5-axis machining to complete complex components in a single setup. Its expanded machining envelope gives manufacturers the flexibility to process longer and larger workpieces while reducing secondary operations, improving process consistency, and increasing machine utilization.

Applications

The Mazak Integrex i-500 is commonly used to manufacture:

Aerospace structural and engine components
Large pump and compressor shafts
Gearbox housings
Oil and gas production equipment
Power generation components
Industrial rollers and spindles
Heavy equipment drivetrain components
High-precision contract manufacturing parts

Why Manufacturers Choose the Mazak Integrex i-500

Expand Machining Reach

The Integrex i-500 provides additional machining capacity for longer and larger workpieces, allowing manufacturers to produce components that exceed the capabilities of smaller multi-tasking machines.

Complete More Operations Without Refixturing

Turning, milling, drilling, boring, tapping, and simultaneous 5-axis machining are completed on one platform, reducing interruptions throughout the production process.

Maintain Process Consistency

Machining complex components in one setup helps minimize cumulative setup variation while improving repeatability from the first part through production runs.

Increase Machine Utilization

Consolidating multiple machining processes on a single platform reduces idle time between operations and allows more production to be completed on one machine.

What makes the Mazak Integrex i-500 different from the i-450H?

What types of large components are machined on the Integrex i-500?

Can the Mazak Integrex i-500 reduce work-in-process?

Does the Integrex i-500 support high-precision machining?

Is the Integrex i-500 suitable for long shafts and cylindrical components?

When should a manufacturer move from an Integrex i-450H to an i-500?

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