Integrex i-500

The Mazak Integrex i-500 is a powerful 5-axis turning and milling center designed for machining large, complex parts in a single setup. It combines high-speed Mazak spindles, smart automation capabilities, and advanced control to deliver unmatched efficiency and precision for high-demand manufacturing environments.

Integrex i-500 Features:

5-Axis Multi-Tasking Capability – Complete complex part machining in one setup.
High-Speed Mazak Spindles (up to 12,000 rpm) – Achieve faster cycle times and superior surface finishes.
Dual Turning Spindles – Enable full part handoff and uninterrupted processing.
Smooth CNC Control – Includes AI programming, digital twin support, and real-time diagnostics.
Extended Y-Axis Travel – Accommodates larger, deeper workpieces.
Automation-Ready Design – Integrates easily with gantries, robots, and loaders.

Chuck Size	10"
Max Workpiece Diameter	27.56"
Max Machining Length	61.97", 102.13", 121.02"

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Description

Engineered for Complex, Oversized Components

The Mazak Integrex i-500 is a high-capacity turning and milling center designed for complex, oversized components. It combines 5-axis machining, extended Y-axis travel, and dual turning spindles to complete parts in a single cycle. With its high-speed Mazak spindles and large-bore turning spindles, the i-500 easily handles long, heavy workpieces. Its flat-front construction and wide door design improve part loading and allow smooth automation integration.

Adaptive Control Systems with Speed and Stability

The Integrex i-500 uses adaptive control systems and high-speed spindles to enhance surface finishes and reduce cycle time. Its large tool magazine and quick-change tooling streamline production and minimize delays. A thermally stable structure maintains dimensional accuracy during long, high-volume runs. Smooth CNC Control adds digital twin simulation, adaptive programming, and real-time diagnostics, enabling machinists to reduce setup time and achieve consistent results.

Versatile Integration for Scalable Operations

This advanced turning and milling center supports flexible production workflows and automation. It integrates with bar feeders and robotic systems, enabling scalable automation without major floor plan changes. As part of a connected manufacturing cell, the i-500 boosts throughput and expands production capabilities while maintaining efficiency.

Additional Information

Chuck Size	10"
Max Workpiece Diameter	27.56"
Max Machining Length	61.97", 102.13", 121.02"

Specifications

Integrex i-500

Bed length	Bed length type	1500U
Capacity	Max. machining diameter (upper turret)	Φ28″
Capacity	Max. machining length	62″
Main spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Milling spindle	Max. spindle speed	12000 rpm
	Max. torque (40%ED)	91.4 N･m
	Max. torque (cont. rating)	67.3 N･m
	Spindle motor (40%ED)	24 kW (32 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
	Min. B-axis indexing increment	0.0001°
Automatic tool changer	Tool shank	HSK-A63
	Tool storage capacity	36
	Max. tool diameter	Φ4″
	Max. tool diameter (without adjacent tool)	Φ6″
	Max. tool length (from gauge line)	20″
	Max. tool weight	26 lbs
Travel	X-axis	33″
	Y-axis	17″
	Z-axis	65″
	B-axis	-30° – +210°
Rapid traverse rate	X-axis	1969 IPM
	Y-axis	1969 IPM
	Z-axis	1969 IPM
Tailstock	Tailstock center	MT No.5
Machine size	Machine width × length	220″ × 134″
	Machine height	116″
	Machine weight	46958 lbs

Integrex i-500S

Bed length	Bed length type	1500U
Capacity	Max. machining diameter (upper turret)	Φ28″
Capacity	Max. machining length	62″
Main spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Second spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Milling spindle	Max. spindle speed	12000 rpm
	Max. torque (40%ED)	91.4 N･m
	Max. torque (cont. rating)	67.3 N･m
	Spindle motor (40%ED)	24 kW (32 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
	Min. B-axis indexing increment	0.0001°
Automatic tool changer	Tool shank	HSK-A63
	Tool storage capacity	36
	Max. tool diameter	Φ4″
	Max. tool diameter (without adjacent tool)	Φ6″
	Max. tool length (from gauge line)h>	20″
	Max. tool weight	26 lbs
Travel	X-axis	33″
	Y-axis	17″
	Z-axis	65″
	B-axis	-30° to +210°
Rapid traverse rate	X-axis	1969 IPM
	Y-axis	1969 IPM
	Z-axis	1969 IPM
Machine size	Machine width × length	220″ × 134″
	Machine height	116″
	Machine weight	48280 lbs

Integrex i-500ST

Bed length	Bed length type	1500U
Capacity	Max. machining diameter (upper turret)	Φ28″
	Max. machining diameter (lower turret)	Φ19″
	Max. machining length	62″
Main spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Second spindle	Chuck size	10″
	Max. spindle speed	4000 rpm
	Spindle motor (40%ED)	30 kW (40 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
Milling spindle	Max. spindle speed	12000 rpm
	Max. torque (40%ED)	91.4 N･m
	Max. torque (cont. rating)	67.3 N･m
	Spindle motor (40%ED)	24 kW (32 HP)
	Spindle motor (cont. rating)	22 kW (30 HP)
	Min. B-axis indexing increment	0.0001°
Lower turret	Number of tools	9
Automatic tool changer	Tool shank	HSK-A63
	Tool storage capacity	36
	Max. tool diameter	Φ4″
	Max. tool diameter (without adjacent tool)	Φ6″
	Max. tool length (from gauge line)	20″
	Max. tool weight	26 lbs
Travel	X-axis	33″
	Y-axis	17″
	Z-axis	65″
	X2-axis (lower turret)	11″
	Z2-axis (lower turret)	54″
	B-axis	-30° to +210°
Rapid traverse rate	X-axis	1969 IPM
	Y-axis	1969 IPM
	Z-axis	1969 IPM
	X2-axis (lower turret)	1575 IPM
	Z2-axis (lower turret)	1575 IPM
Machine size	Machine width × length	220″ × 134″
	Machine height	116″
	Machine weight	49162 lbs

What is the Mazak Integrex i-500 used for?

Can the Mazak Integrex i-500 perform full 5-axis machining?

What types of parts are commonly manufactured on the Integrex i-500?

How does one-setup machining improve manufacturing accuracy?

Can the Integrex i-500 support automated manufacturing?

Mazak Integrex i-500 Capabilities, Applications & Regional Support

A.W. Miller Technical Sales is the authorized regional distributor and factory-certified service provider for the Mazak Integrex i-500 throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec. Our experienced sales engineers work closely with manufacturers to understand production goals and recommend the right multi-tasking machining solution. They work alongside application engineers and factory-trained service technicians to help ensure every machine is configured for the application and supported throughout its lifecycle.

The Mazak Integrex i-500 is a high-capacity multi-tasking CNC machine that combines turning, full 5-axis milling, drilling, boring, and threading within a single machining platform. Equipped with a programmable B-axis milling spindle, extended Y-axis travel, high-accuracy B- and C-axis positioning, and MAZATROL SmoothAi CNC control, the machine performs complex machining operations in one setup while reducing workpiece handling and improving dimensional accuracy. Its large machining envelope, rigid construction, and advanced rotary axis design make the Integrex i-500 an ideal solution for manufacturers producing large, complex components that demand exceptional precision, repeatability, and machining flexibility.

Why Manufacturers Choose the Mazak Integrex i-500

Complete Large Components in One Setup

The Integrex i-500 combines turning and full 5-axis milling within a single platform, allowing multiple machining operations to be completed without transferring workpieces between machines. One-setup machining reduces setup time, improves workflow efficiency, and helps maintain part accuracy throughout production.

Maintain High Accuracy During Complex Machining

High-accuracy B-axis and C-axis positioning, combined with a rigid machine structure, help maintain repeatability throughout demanding machining operations. This improves dimensional accuracy and process consistency on large, precision-machined components.

Increase Capacity for Large Precision Components

Its expanded machining envelope and extended Y-axis travel allow manufacturers to efficiently process larger workpieces while maintaining the flexibility required for multi-process machining across a wide range of applications.

Automation-Ready for Demanding Production Environments

The Integrex i-500 is designed for integration with robotic loading systems and other automation technologies that improve spindle utilization, reduce manual intervention, and support unattended machining for high-mix and production manufacturing.

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