The Mazak Integrex i-500V is a high-performance multitasking machine designed for complex part production. Ideal for shops seeking a reliable CNC machining center, it combines 5-axis machining with advanced automation capabilities to streamline operations and boost output.
Integrex i-500V Features:
| Model | INTEGREX i-500V/5 |
|---|---|
| Tool shank | 40 |
| Max. workpiece size | 28.74 × 39.37 |
| Max Workpiece Diameter | 28.74" |
| Max Machining Length | 39.37" |
| Chuck Size |
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The Mazak Integrex i-500V delivers powerful multitasking capability by combining turning, milling, and drilling operations in one machine. Its orthogonal design and rigid construction ensure accuracy across complex part geometries. In addition, the B-axis roller gear cam and C-axis disc brake provide precise, backlash-free indexing. Built as a vertically oriented CNC machining center, it uses linear roller guides on every axis to maintain stability during high-speed cutting. This makes it ideal for high-mix, low-volume environments where flexibility and repeatability are critical.
The Integrex i-500V features a high-output, high-torque integral spindle/motor. The standard No.40 taper spindle operates at 12,000 rpm, with options for a 20,000 rpm high-speed spindle or a No.50 taper for heavy-duty cutting. In addition, tool magazine capacity ranges from 40 to 240 tools, supporting diverse production needs. A two-pallet changer allows for continuous operation, enabling one pallet to be loaded while the other is machining. As a Mazak machine dealer solution, this model integrates seamlessly with Mazak’s Palletech system for scalable, automated manufacturing cells.
At the core of the Integrex i-500V is the Mazatrol SmoothAi CNC control. This advanced system applies artificial intelligence, real-time diagnostics, and digital twin simulation to improve cycle times and surface finishes. In addition, Solid Mazatrol enables automatic programming, while Cutting Advisor optimizes parameters for consistent results. Together, these features streamline production, reduce setup time, and give machinists greater control. In conclusion, the Integrex i-500V offers exceptional multitasking capability, automation readiness, and intelligent control—making it one of the most advanced CNC machining centers available.
| Model | INTEGREX i-500V/5 |
|---|---|
| Tool shank | 40 |
| Max. workpiece size | 28.74 × 39.37 |
| Max Workpiece Diameter | 28.74" |
| Max Machining Length | 39.37" |
| Chuck Size |
| Capacity | Max. machining diameter | Φ29″ |
|---|---|---|
| Max. workpiece size | Φ29″ × 39″ | |
| Table load capacity (evenly distributed) (including pallet) | 1940 lbs | |
| Table | Max. spindle speed | 1000 rpm |
| Max. torque (15 min. rating) | 1000 N・m | |
| Max. torque (cont. rating) | 706 N・m | |
| Spindle motor (15 min. rating) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 18.5 kW (25 HP) | |
| Rapid traverse rate (C-axis) | 100 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (15 min. rating) | 272 N・m | |
| Max. torque (cont. rating) | 130.2 N・m | |
| Spindle motor (15 min. rating) | 22 kW (30 HP) | |
| Spindle motor (cont. rating) | 18.5 kW (25 HP) | |
| Rapid traverse rate (B-axis) | 50 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.40 |
| Tool storage capacity | 40 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ6″ | |
| Max. tool length (from gauge line) | 16″ | |
| Max. tool weight | 26 lbs | |
| Travel | X-axis | 43″ |
| Y-axis | 32″ | |
| Z-axis | 35″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 1969 IPM |
| Y-axis | 1969 IPM | |
| Z-axis | 1969 IPM | |
| Machine size | Machine width × length | 150″ × 295″ |
| Machine height | 137″ | |
| Machine weight | 50705 lbs |
The Mazak Integrex i-500V is designed for complex workpieces that require both turning and simultaneous 5-axis machining. It is commonly used to manufacture aerospace components, medical devices, mold and die tooling, energy equipment, and precision industrial parts.
Yes. The Integrex i-500V is equipped for full simultaneous 5-axis machining, allowing multiple surfaces and complex geometries to be machined in a single setup while improving accuracy and reducing cycle times.
The Integrex i-500V combines turning, milling, drilling, tapping, boring, and contour machining in one machine. Completing these operations on a single platform reduces setup changes and improves process consistency.
The Integrex i-500V features the MAZATROL SmoothAi CNC control, which includes conversational programming, advanced machining simulation, digital process optimization, and intelligent programming tools to improve productivity.
The Integrex i-500V is commonly used in aerospace, medical manufacturing, energy, mold and die, heavy equipment, and general precision manufacturing where complex, tight-tolerance components are produced.
The machine is capable of machining aluminum, stainless steel, alloy steels, titanium, cast iron, nickel-based alloys, and other engineering materials used in demanding manufacturing environments.
By completing multiple machining operations in one setup, the Integrex i-500V minimizes part repositioning and reduces accumulated setup error. Combined with its precision B-axis and rigid machine construction, it delivers consistent accuracy on complex parts.
A.W. Miller Technical Sales is the authorized regional distributor and factory-certified service provider for the Mazak Integrex i-500V throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec. Our experienced sales engineers help manufacturers evaluate production requirements, recommend the right machining solution, and support every installation with applications engineering expertise and factory-certified service.
The Mazak Integrex i-500V is a full simultaneous 5-axis multi-tasking machining center that combines turning, milling, drilling, tapping, and contour machining in a single platform. Designed for manufacturers producing complex, high-value components, the Integrex i-500V reduces multiple setups while maintaining the accuracy required for intricate geometries and tight-tolerance parts. It is commonly used to manufacture aerospace structural components, medical implants, turbine components, mold and die tooling, and other precision-machined parts.
The Integrex i-500V combines turning and simultaneous 5-axis machining, allowing multiple operations to be completed without transferring parts between machines. Fewer setups help improve accuracy, reduce production time, and simplify manufacturing workflows.
A full B-axis milling spindle and C-axis workpiece positioning allow complex contours, angled features, deep cavities, and multiple part surfaces to be machined in a single cycle.
Rigid machine construction, precision axis control, and high-resolution feedback systems provide the positioning accuracy and repeatability required for demanding multi-axis machining applications.
The MAZATROL SmoothAi control simplifies programming, simulation, and machining optimization with advanced features that help reduce setup time, verify toolpaths, and improve overall manufacturing efficiency.