The Integrex j Series performs 4-axis simultaneous machining with 5-axis tool tip positioning for accuracy and flexibility. The series offers increased flexibility and productivity with Multi-Tasking technology and tool changing capability, all at a reasonable price alternative for machinists that want automatic tool changing capability without simultaneous 5-axis machining capability.
Integrex j 200 Features:
| Modal | INTEGREX j-200, INTEGREX j-200S |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 19.69" |
| Max Machining Length | 19.69″ / 40″, 35.83″ |
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The Mazak Integrex j-200 delivers powerful mill turn capabilities in a space-saving design. Built for precision machining, this model supports high-mix production environments with tight floor constraints. It merges turning and milling in one platform, allowing complete part machining in a single setup. This configuration is ideal for small to medium-sized parts that require both processes, particularly in contract and component manufacturing. Moreover, the machine’s 12,000 rpm milling spindle and 5,000 rpm main spindle allow high-speed material removal. Its compact form doesn’t limit power, manufacturers benefit from full Y-axis travel and rigid construction. These capabilities make the j-200 a leading choice for machine shops utilizing mill turn systems in their daily operations.
The Integrex j-200 integrates easily into both automated and semi-automated workflows, offering the flexibility to operate as a standalone unit or within a fully integrated cell. Its design supports scalable automation without the need for major layout changes. Equipped with SmoothG CNC control, it provides intuitive programming, real-time monitoring, and faster cycle times—key advantages for shops focused on increasing throughput.
As demand grows for fast, flexible setups, the j-200 simplifies the implementation of automated loading systems for CNC operations. Its accessible design and reliable performance enable quick job changes, making it ideal for managing short-run production and custom part orders. When paired with bar feeders or gantry systems, the Integrex j-200 becomes a highly efficient, automation-ready solution for modern manufacturing environments.
The j-200 brings a competitive edge to jobs by bridging productivity and precision for prototypes and custom parts. Because it blends turning and milling functions in one unit, this machining center serves as a full-featured turn mill solution. Furthermore, it suits industries requiring tight tolerances and consistency across a variety of materials. In today’s high-demand environment, the Integrex j-200 continues to prove its value by maximizing output, reducing cycle time, and adapting to evolving production needs.
| Modal | INTEGREX j-200, INTEGREX j-200S |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 19.69" |
| Max Machining Length | 19.69″ / 40″, 35.83″ |
| Bed length | Bed length type | 500U |
|---|---|---|
| Capacity | Max. machining length | 20″ |
| Main spindle | Max. spindle speed | 5000 rpm |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 20.3 N・m | |
| Max. torque (cont. rating) | 16 N・m | |
| Spindle motor (40%ED) | 7.5 kW (10 HP) | |
| Spindle motor (cont. rating) | 5.5 kW (7 HP) | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 20 | |
| Max. tool diameter | Φ5″ | |
| Max. tool length (from gauge line) | 8″ | |
| Max. tool weight | 11 lbs | |
| Travel | X-axis | 18″ |
| Y-axis | 8″ | |
| Z-axis | 22″ | |
| B-axis | -30° to +190° | |
| Rapid traverse rate | X-axis | 1575 IPM |
| Y-axis | 1575 IPM | |
| Z-axis | 1575 IPM | |
| Tailstock | Tailstock center | MT No.5 |
| Max. thrust force | 1574 lbs | |
| Machine size | Machine width × length | 118″ × 95″ |
| Machine height | 94″ | |
| Machine weight | 16314 lbs |
| Bed length | Bed length type | 1000U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ500 mm |
| Max. machining length | 910 mm | |
| Main spindle | Max. spindle speed | 5000 min-1 |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Second spindle | Max. spindle speed | 5000 min-1 |
| Spindle motor (40%ED) | 11 kW (15 HP) | |
| Spindle motor (cont. rating) | 7.5 kW (10 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 27.5 N・m | |
| Max. torque (cont. rating) | 21.9 N・m | |
| Spindle motor (40%ED) | 7.5 kW (10 HP) | |
| Spindle motor (cont. rating) | 5.5 kW (7 HP) | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 20 | |
| Max. tool diameter | Φ125 mm | |
| Max. tool length (from gauge line) | 210 mm | |
| Max. tool weight | 5 kg | |
| Travel | X-axis | 450 mm |
| Y-axis | 200 mm | |
| Z-axis | 960 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 40000 mm/min |
| Y-axis | 40000 mm/min | |
| Z-axis | 40000 mm/min | |
| Machine size | Machine width × length | 3790 mm × 2560 mm |
| Machine height | 2400 mm | |
| Machine weight | 9200 kg |
A.W. Miller Technical Sales helps manufacturers throughout New York, Pennsylvania, Maryland, Delaware, Southern New Jersey, and Quebec evaluate whether the Mazak Integrex j-200 matches their production requirements. Our team recommends machine configurations based on part geometry, production volume, and machining processes while providing application engineering, installation, training, and factory-certified service.
The Mazak Integrex j-200 is a horizontal multi-tasking turning center that combines high-precision CNC turning with full milling, drilling, tapping, and Y-axis machining into a single compact platform. Designed for medium-sized rotational components up to Ø19.69” (500 mm) in diameter and up to 39.8” (1,011 mm) in machining length, it easily accommodates a standard 8” chuck setup. Powered by a high-performance 12,000 RPM live tooling milling spindle and a true 7.87” (±3.94”) Y-axis travel, it is built to complete multiple complex machining operations in a single workholding setup. This multi-tasking architecture completely eliminates secondary operations on medium-sized turned components while maintaining sub-micron dimensional accuracy throughout the machining process.
The Mazak Integrex j-200 is commonly used to manufacture:
Turning, milling, drilling, and tapping are completed within a single workholding setup, reducing part transfers between machines, saving valuable operator labor, and minimizing clamping variations.
A true 7.87” Y-axis capability allows complex features like offset keyways, precise bolt-hole patterns, milled flats, and cross holes to be machined directly on the face or outer diameter without secondary fixturing or specialized equipment.
Performing additional machining operations on the turning center minimizes routing parts between separate machining centers and traditional lathes, simplifying production flow and cutting overall lead times.
Completing more features before removing the workpiece from the main spindle helps maintain original feature locations and improves dimensional consistency across long, multi-part production runs.
The Mazak Integrex j-200 consolidates traditional turning, 3-axis milling, cross-axis drilling, high-speed tapping, and off-center Y-axis machining into a single multi-tasking platform, completing a vast array of geometric operations in one continuous cycle.
Typical precision applications include complex hydraulic valve bodies, high-speed pump shafts, sleeves, detailed bearing housings, industrial couplings, fluid power fittings, automotive drivetrain parts, and small-to-medium precision turned parts.
Equipped with a 7.87” (±3.94”) Y-axis stroke, the machine handles off-center features like offset slots, flats, or perpendicular cross-holes. This capability is engineered for manufacturers producing repeat jobs that demand both tight-tolerance turning and secondary multi-axis mill features on the same component.
Yes. Dynamic milling, drilling, and tapping operations can be executed by the 12,000 RPM live spindle during the turning cycle. This eliminates the need to route workpieces to independent vertical machining centers, reducing setup bottleneck times and improving final part concentricity.